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A green heterogeneous acid catalyst derived from agro-industrial waste obtained from ginger straw was prepared via partial carbonization, followed by sulfonation using sulfuric acid. Three variables, including the carbonization temperature, carbonization time and sulfonation temperature, were optimized to achieve the ideal preparation conditions and the as-synthesized catalyst was characterized using X-ray diffraction, elemental analysis, scanning electron microscopy, Fourier transform infrared spectroscopy, thermogravimetric analysis, X-ray photoelectron spectroscopy, Raman spectroscopy, N 2 adsorption-desorption and acid density studies to reveal the relationship between its catalytic performance and physical-chemical properties. The results show that the ginger straw-based catalyst prepared via carbonization for 60 min at 350 °C, followed by sulfonation at 105 °C, has an amorphous carbon structure with an –SO 3 H group density of 1.05 mmol/g. In addition, the catalyst exhibits thermal stability up to 200 °C and satisfactory catalytic performance (93.2% conversion) during the esterification of oleic acid using methanol under the optimized reaction conditions (9:1 M ratio of methanol to oleic acid; catalyst loading, 7 wt%; reaction temperature, 64 °C; reaction time, 210 min). Although its catalytic activity was later found to decrease with cycling, the spent catalyst remains stable after the 5th cycle with a conversion of 65.6%. • Ginger straw is used to prepare heterogeneous acid and utilized in esterification. • The as-synthesized acid catalyst gains sulfonic acid density of 1.05 mmol/g. • Catalyzed esterification conversion of oleic acid with methanol is up to 93.2%. • Acid sites leaching plays a dominant role in catalytic reusability. [ABSTRACT FROM AUTHOR]

Powder coal is carbonized under nitrogen atmosphere and then treated with concentrate sulfuric acid with the assistance of microwave radiation for heterogeneous acid catalyst synthesis and the capability in catalyzing esterification of oleic acid with methanol for biodiesel production is subsequently studied. The catalysts are characterized by N 2 adsorption-desorption, ultimate analysis, X-ray diffraction, Raman spectra, attenuated total reflectance-Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy and acid amount tests to obtain the physicochemical property. Microwave irradiation is a faster and simpler process than the conventional heating, and the sulfonation duration can be shortened to be 5 min. Under the carbonization temperature of 250 °C for 30 min and sulfonation temperature of 75 °C for 5 min, the synthesized catalyst gains the acid amount of 1.73 mmol g −1 and esterification efficiency of 98.1% is achieved with the catalyst dosage mass percentage of 10 wt%, molar ratio of methanol to oleic acid of 12, esterification temperature of 65 °C and esterification duration of 180 min, where the commercial Amberlyst-15 catalyst only presents the efficiency of 71.5% under the same condition. Though the catalytic capability is crippled during the recycling reusage, it can be easily regenerated with its mostly original catalytic activity. [ABSTRACT FROM AUTHOR]

The development of heterogeneous base catalyst with acid resistance has become a major topic in the current research on the biodiesel production process. Halloysite nanotubes (HNTs) is supported with bimetallic of calcium and zinc for modification and labeled as HNTs-Ca/Zn to show both the acid and base characteristics. Further, this supported catalyst is used to produce biodiesel from the acidulated palm oil through catalyzing transesterification in one-step in this study. The HNTs-Ca/Zn catalyst, synthesized by the impregnation method, is characterized by TG-DTG, XRD, XPS, TEM, SEM-EDX, nitrogen adsorption-desorption, CO 2 /NH 3 -TPD, FTIR and Raman. The capability of the HNTs-Ca/Zn catalyst in catalyzing transesterification is investigated, where the maximum yield of 95.22% is achieved with the molar ratio of Zn to Ca of 1.5. The advantage of HNTs-Ca/Zn1.5 catalyst is prominent when the transesterification source oil is acidulated, where the biodiesel yield of 92.66% is obtained even at the acid value of 26.02 mg KOH g−1. Besides, reusability of the catalyst is acceptable, where the yield of 77.91% is maintained after the fourth reused cycle. Further, the Genetic Algorithm-Back Propagation (GA-BP) neural network is used to train and predict the transesterification parameters of the reaction temperature, catalyst amount and methanol to oil molar ratio. The prediction of the biodiesel yield is reasonable. At the predicted reaction parameters of 158 °C, catalyst amount of 7.1 wt.% and methanol to oil molar ratio of 15.5, the predicted biodiesel yield is 98.71%, where the experimental verification value is 98.60%. Therefore, the HNTs-Ca/Zn catalyst is considered to demonstrate exceptional catalytic performance and recyclability, offering the potential for biodiesel production. [Display omitted] • HNTs-Ca/Zn acid-base bifunctional catalysts are produced for biodiesel production. • The HNTs-Ca/Zn1.5 catalyst performs excellent acid resistance under 26.02 mg KOH g−1. • Transesterification parameters are optimized by the GA-BP neural network. • The maximum biodiesel yield of 98.60% is obtained under the optimum conditions. [ABSTRACT FROM AUTHOR]