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Manufacturing processes in industry applications are often controlled by the evaluation of surface topography. Topography, in its overall performance, includes form, waviness, and roughness. Methods of measurement of surface roughness can be roughly divided into tactile and contactless techniques. The latter ones are much faster but sensitive to external disturbances from the environment. One type of external source error, while the measurement of surface topography occurs, is a high-frequency noise. This noise originates from the vibration of the measuring system. In this study, the methods for reducing high-frequency errors from the results of contactless roughness measurements of turned surfaces were supported by machine learning methods. This research delves into optimizing filtration methods for surface topography measurements through the application of machine learning models, focusing on enhancing the accuracy of surface roughness assessments. By examining turned surfaces under specific machining conditions and employing a variety of digital filters, the study identifies the Gaussian regression filter and spline filter as the most effective methods at a 22.5 µm cut-off. Utilizing neural networks, support vector machines, and decision trees, the research demonstrates the superior performance of SVMs, achieving remarkable accuracy and sensitivity in predicting optimal filtration methods. [ABSTRACT FROM AUTHOR]

The paper presents the results of a study investigating the roughness parameters Rq, Rt, Rv, and Rp of finished-milled magnesium alloys AZ91D and AZ31B. Carbide end mills with varying edge helix angles were used in the study. Statistical analysis was additionally performed for selected machining conditions. In addition, modelling of selected roughness parameters on the end face for the AZ91D alloy was carried out using artificial neural networks. Results have shown that the tool with λs = 20° is more suitable for the finish milling of magnesium alloys because its use leads to a significant reduction in surface roughness parameters with increased cutting speed. Increased feed per tooth leads to increased surface roughness parameters. Both radial and axial depth of cut has an insignificant effect on surface roughness parameters. It has been proven that finish milling is an effective finishing treatment for magnesium alloys. In addition, it was shown that artificial neural networks are a good tool for the prediction of selected surface roughness parameters after finishing milling of the magnesium alloy AZ91D. [ABSTRACT FROM AUTHOR]

This article presents the use of artificial neural networks (ANNs) to analysis of the composite plate elements with cut-outs which can work as a spring element. The analysis were based on results from numerical approach. ANNs models have been developed utilizing the obtained numerical data to predict the composite plate's flexuraltorsional form of buckling as natural form for different cut-outs and angels configurations. The ANNs models were trained and tested using a large dataset, and their accuracy is evaluated using various statistical measures. The developed ANNs models demonstrated high accuracy in predicting the critical force and buckling form of thin-walled plates with different cut-out and fiber angels configurations under compression. The combination of numerical analyses with ANNs models provides a practical and efficient solution for evaluating the stability behaviour of composite plates with cut-outs, which can be useful for design optimization and structural monitoring in engineering applications. [ABSTRACT FROM AUTHOR]

Recently, biomass has become an increasingly widely used energy resource. The problem with the use of biomass is its variable composition. The most important property that determines the energy content and thus the performance of fuels such as biomass is the heating value (HHV). This paper focuses on selecting the optimal number of input variables using linear regression (LR) and the multivariate adaptive regression splines approach (MARS) to create an artificial neural network model for predicting the heating value of selected biomass. The MARS model selected the input data better than the LR model. The best modeling results were obtained for a network with three input neurons and nine neurons in the hidden layer. This was confirmed by a high correlation coefficient of 0.98. The obtained results show that artificial neural network (ANN) models are effective in predicting the calorific value of woody and field biomass, and can be considered a worthy simulation model for use in selecting biomass feedstocks and their blends for renewable fuel applications. [ABSTRACT FROM AUTHOR]

The use of magnesium alloys in various industries and commerce is increasing due to their properties such as high strength and casting properties, high vibration damping capability, good shielding of electromagnetic radiation and high machinability. Conventional machining methods can, however, pose a risk of ignition. AWJM is a safe alternative to conventional machining, but the deflection and vibration of the water jet can affect surface quality. Therefore, the aim of this study was to investigate the effects of selected AWJM parameters on the surface quality and vibration of machined magnesium alloys. Jet deflection angle, surface roughness parameters and vibration during AWJM were investigated. The findings showed that higher skewness occurred at a lower abrasive flow rate, while higher average values of the Sku roughness parameter were obtained at ma = 8 g/s in the range of 60–140 mm/min. It was also observed that higher vibration values occurred at ma = 8 g/s. The input parameters for creating an artificial neural network (ANN) model used in this study were the cutting speed vf and the mass flow rate ma. The results of this study provided valuable insights into ways of ensuring a safe and efficient machining environment for magnesium alloys. The use of ANN modeling for predicting the vibration and surface roughness of AZ91D magnesium alloy after water-jet cutting could be an effective tool for optimizing AWJM parameters. [ABSTRACT FROM AUTHOR]

Air pollution has a major impact on human health, especially in cities, and elevated concentrations of PMx are responsible for a large number of premature deaths each year. Therefore, the amount of PM10 in the air is monitored and forecasts are made to predict the air quality. In Poland, mainly deterministic models are used to predict air pollution. Accordingly, research efforts are being made to develop other models to forecast the ambient PM10 levels. The aim of the study was to compare the machine learning models for predicting PM10 levels in the air in the city of Lublin. The following machine learning models were used: Linear regression (LR), K-Nearest Neighbors Regression (KNNR), Support Vector Machine (SVM), Regression Trees (RT), Gaussian Process Regression Models (GPR), Artificial Neural Network (ANN) and Long Short-Term Memory network (LSTM). The collected data for three consecutive years (January 2017 to December 2019) were used to develop the models. In total, 19 parameters, covering meteorological variables and concentrations of several chemical species, were explored as potential predictors of PM10. The data used to build the models did not take into account the seasons. The algorithms achieved the following R2 values: 0.8 for LR, 0.79 for KNNR, 0.82 for SVM, 0.77 for RT, 0.89, 0.90 for ANN and 0.81 for LSTM. Research has shown that the selection of a machine learning model has a large impact on the quality of the results. In this research, the ANN model performed slightly better than other models. Then, an ANN was used to train a network with five output neurons to predict the approximate level of PM10 at different time points (PM level at a given time, after 1 h, after 6 h, after 12 h and after 24 h). The results showed that the developed and tuned ANN model is appropriate (R = 0.89). The model created in this way can be used to determine the risk of exceeding the PM10 alert level and to inform about the air quality in the region. [ABSTRACT FROM AUTHOR]

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The main purpose of the study was to define the machining conditions that ensure the best quality of the machined surface, low chip temperature in the cutting zone and favourable geometric features of chips when using monolithic two-teeth cutters made of HSS Co steel by PRECITOOL. As the subject of the research, samples with a predetermined geometry, made of AZ91D alloy, were selected. The rough milling process was performed on a DMU 65 MonoBlock vertical milling centre. The machinability of AZ91D magnesium alloy was analysed by determining machinability indices such as: 3D roughness parameters, chip temperature, chip shape and geometry. An increase in the feed per tooth fz and depth of cut ap parameters in most cases resulted in an increase in the values of the 3D surface roughness parameters. Increasing the analysed machining parameters did not significantly increase the instantaneous chip temperature. Chip ignition was not observed for the current cutting conditions. The conducted research proved that for the adopted conditions of machining, the chip temperature did not exceed the auto-ignition temperature. Modelling of cause-and-effect relationships between the variable technological parameters of machining fz and ap and the temperature in the cutting zone T, the spatial geometric structure of the 3D surface "Sa" and kurtosis "Sku" was performed with the use of artificial neural network modelling. During the simulation, MLP and RBF networks, various functions of neuron activation and various learning algorithms were used. The analysis of the obtained modelling results and the selection of the most appropriate network were performed on the basis of the quality of the learning and validation, as well as learning and validation error indices. It was shown that in the case of the analysed 3D roughness parameters (Sa and Sku), a better result was obtained for the MLP network, and in the case of maximum temperature, for the RBF network. [ABSTRACT FROM AUTHOR]

This paper shows the surface quality results after finishing milling of AZ91D and AZ31 magnesium alloys. The study was performed for variable technological parameters: cutting speed, feed per tooth, axial depth of cut and radial depth of cut. The tools used in the study were two carbide cutters with a different tool cutting edge helix angle. The measurement of the research results presented the surface roughness parameters was made on the lateral faces and the end faces of the specimens. Statistical analysis and simulations using artificial neural networks were carried out with the Statistica software. The normality of the distribution was examined, and the hypotheses of the equality of mean values and variance were verified. For the AZ91D magnesium alloy on the lateral and the end faces (Ra, Rz parameters), simulations were carried out. Two types of ANN were used: MLP (Multi-layered perceptron) and RBF (Radial Basis Function). To increase the machining stability and to obtain a high surface finish, the more suitable tool for finishing milling is the tool with a helix angle of λs = 20°. Artificial neural networks have been shown to be a good tool for predicting surface roughness parameters of magnesium alloys after finishing milling. [ABSTRACT FROM AUTHOR]

The paper presents the results of modeling 2D surface roughness parameters in milling by means of an artificial neural network (ANN). The AZ91D magnesium alloy was used. A HSS milling cutter was employed in the research. The main aim of the study was to obtain the lowest possible surface roughness (good quality) using a commonly available HSS cutter. The results of the research work were presented in the form of bar charts, surface charts and graphs depicting the quality of artificial neural networks. The conducted research shows that it is possible to carry out the machining processes that enable obtaining an average surface quality (defined by roughness parameters Ra, Rz, RSm, Rsk). The Ra, Rz, RSm parameters increase along with the machining parameters (fz, ap), as expected. The Rsk parameter takes (in most cases) negative values, which may indicate a surface with more intense friction and indicative of flat-topped distribution. On the other hand, the results of modeling the selected parameters -- Ra, Rz, RSm -- with the use of artificial neural networks allow concluding that the obtained network models show satisfactory predictive ability (R = 0.99), and thus are an appropriate tool for the prediction of surface roughness parameters. [ABSTRACT FROM AUTHOR]

The aim of this study was to investigate the effect of milling and brushing cutting data settings on the surface geometry and energy parameters of two Mg alloy substrates: AZ91D and AZ31. In milling, the cutting speed and the trochoidal step were modified (vc = 400–1200 m/min and str = 5–30%) to investigate how they affect selected 2D (Rz, Rku, Rsk, RSm, Ra) and 3D (Sa, Sz, Sku, Ssk) roughness parameters. The brushing treatment was carried out at constant parameters: n = 5000 rev/min, vf = 300 mm/min, ap = 0.5 mm. The surface roughness of specimens was assessed with the Ra, Rz, and RSm parameters. The effects of the two treatments on the workpiece surface were analyzed comparatively. It was found that the roughness properties of the machined surface may be improved by the application of a carbide milling cutter and ceramic brush. The use of different machining data was also shown to impact the surface free energy and its polar component of Mg alloy specimens. Complementary to the results from the experimental part of the study, the investigated machining processes were modelled by means of statistical artificial neural networks (the radial basis function and multi-layered perceptron). The artificial neural networks (ANNs) were shown to perform well as a tool for the prediction of Mg alloy surface roughness parameters and the maximum height of the profile (Rz) after milling and brushing. [ABSTRACT FROM AUTHOR]

Groundwater quality monitoring in the vicinity of drilling sites is crucial for the protection of water resources. Selected physicochemical parameters of waters were marked in the study. The water was collected from 19 wells located close to a shale gas extraction site. The water quality index was determined from the obtained parameters. A secondary objective of the study was to test the capacity of the artificial neural network (ANN) methods to model the water quality index in groundwater. The number of ANN input parameters was optimized and limited to seven, which was derived using a multiple regression model. Subsequently, using the stepwise regression method, models with ever fewer variables were tested. The best parameters were obtained for a network with five input neurons (electrical conductivity, pH as well as calcium, magnesium and sodium ions), in addition to five neurons in the hidden layer. The results showed that the use of the parameters is a convenient approach to modeling water quality index with satisfactory and appropriate accuracy. Artificial neural network methods exhibited the capacity to predict water quality index at the desirable level of accuracy (RMSE = 0.651258, R = 0.9992 and R2 = 0.9984). Neural network models can thus be used to directly predict the quality of groundwater, particularly in industrial areas. This proposed method, using advanced artificial intelligence, can aid in water treatment and management. The novelty of these studies is the use of the ANN network to forecast WQI groundwater in an area in eastern Poland that was not previously studied—in Lublin. [ABSTRACT FROM AUTHOR]

This paper analyses the effect of the abrasive waterjet cutting parameters' modification on the condition of the workpiece surface layer. The post-machined surface of casting aluminium alloys, AlSi10Mg and AlSi21CuNi, was characterised in terms of surface roughness and irregularities, chamfering, and microhardness in order to reveal the effect that variable jet feed rate, abrasive flow rate, and sample height (thickness of the cut material) have on the quality of surface finish. From the analysis of the results, it emerges that the surface roughness remains largely unaffected by changes in the sample height h or the abrasive flow rate ma, whereas it is highly susceptible to the increase in the jet feed rate vf. It has been shown that, in principle, the machining does not produce the strengthening effect, that is, an increase in microhardness. Owing to the irregularities that are typically found on the workpieces cut with higher jet feed rates vf, additional surface finish operations may prove necessary. In addition, chamfering was found to occur throughout the entire range of speeds vf. The statistical significance of individual variables on the 2D surface roughness parameters, Ra/Rz/RSm, was determined using factorial analysis of variance (ANOVA). The results were verified by means of artificial neural network (ANN) modelling (radial basis function and multi-layered perceptron), which was employed to predict the surface roughness parameters under consideration. The obtained correlation coefficients show that ANNs exhibit satisfying predictive capacity, and are thus a suitable tool for the prediction of surface roughness parameters in abrasive waterjet (AWJ) technology. [ABSTRACT FROM AUTHOR]

This paper set out to investigate the effect of cutting speed vc and trochoidal step str modification on selected machinability parameters (the cutting force components and vibration). In addition, for a more detailed analysis, selected surface roughness parameters were investigated. The research was carried out for two grades of magnesium alloys—AZ91D and AZ31—and aimed to determine stable machining parameters and to investigate the dynamics of the milling process, i.e., the resulting change in the cutting force components and in vibration. The tests were performed for the specified range of cutting parameters: vc = 400–1200 m/min and str = 5–30%. The results demonstrate a significant effect of cutting data modification on the parameter under scrutiny—the increase in vc resulted in the reduction of the cutting force components and the displacement and level of vibration recorded in tests. Selected cutting parameters were modelled by means of Statistica Artificial Neural Networks (Radial Basis Function and Multilayered Perceptron), which, furthermore, confirmed the suitability of neural networks as a tool for prediction of the cutting force and vibration in milling of magnesium alloys. [ABSTRACT FROM AUTHOR]