Search

Abstract: Delamination-free ultrafiltration (UF) dual layer hollow fibers have been successfully fabricated by dry jet-wet spinning technique. Two different polymers of poly(amide-imide) (PAI) and polyethersulfone (PES) were utilized as the selective layer on the outer side and the porous support layer on the inner side, respectively. The dual layer substrates were subsequently modified to develop a nanofiltration (NF)-like skin on the outer layer by polyethyleneimine (PEI) cross-linking followed by multilayer polyelectrolyte depositions. These membranes were characterized by a series of standard protocols in terms of membrane structure, permeability and salt rejection, and were applied in FO process. Experiments reveal that the dual-layer NF hollow fiber modified by polyelectrolyte cross-linking and depositions can achieve pure water permeability of 4.1l/m2.h.bar and a high rejection to MgCl2 up to 97%. In FO process, the dual-layer hollow fibers exhibited a water flux of 39 and 21lm−2 h−1 in the orientations of active layer facing draw solution and feed water, respectively, by using 0.5M MgCl2 as draw solution and de-ionized (DI) water as feed at room temperature. It suggests that the combined treatment of polyelectrolyte cross-linking and deposition is an effective way to form a NF-like selective layer for FO dual-layer hollow fiber membranes. [Copyright &y& Elsevier]

Abstract: A novel dual-layer forward osmosis (FO) hollow fiber membrane has been designed and successfully fabricated by using a triple orifice spinneret. The fiber consists of two layers made from polyamide-imide (PAI) polymer for the outer layer and polyethersulfone (PES) polymer for the porous inner layer. Specifically, after obtaining asymmetric microporous PAI/PES dual-layer hollow fibers via non-solvent induced phase inversion, polyethyleneimine (PEI) polyelectrolyte modification on the outer PAI layer was applied to produce a nanofiltration (NF)-like thin layer, while the PES porous inner layer remained intact as PES is inert to PEI. The membrane morphology, structure and surface property were carefully tailored by adjusting polymer dope composition and spinning conditions. These membranes were subsequently characterized by a series of standard protocols in terms of membrane structure, permeability and salt rejection, and were utilized in FO process. It was found that the resultant dual-layer NF hollow fiber membrane can achieve pure water permeability of 15.9lm−2 h−1 bar−1 and a high rejection to divalent cations up to 89%. In FO process, the dual-layer hollow fiber exhibited a water flux of 27.5lm−2 h−1 in the orientation of active layer facing feed water by using 0.5MMgCl2 as draw solution and de-ionized (DI) water as feed at room temperature. The newly developed dual layer hollow fibers outperform all the single layer and dual-layer NF hollow fibers reported in the literature for FO applications. [Copyright &y& Elsevier]

Abstract: Hollow fiber membranes with a positively charged nanofiltration (NF)-like selective layer have been successfully fabricated by utilizing asymmetric microporous hollow fibers made of Torlon® polyamide–imide (PAI) material as the porous substrate followed by polyelectrolyte post-treatment using polyethyleneimine (PEI), which has not been reported previously. The reaction between PAI and PEI has been confirmed by experiments. The membrane structure and surface property are carefully tailored by adjusting polymer dope composition, spinning conditions and the post-treatment parameters. These membranes are, subsequently, characterized by a series of standard protocols in terms of membrane morphology, structure, permeability and salt rejection, and are applied in forward osmosis (FO) processes. The newly developed PAI hollow fiber membranes show a pure water permeability of 2.19–2.25L/m2 hbar and reasonable NaCl and MgCl2 rejections of 49% and 94% at 1bar, respectively. It is also found that in FO processes, when using 0.5M MgCl2 as a draw solution and DI water as the feed in the active layer facing feed water (AL-facing-FW) configuration at 23°C, the water fluxes of two PAI FO hollow fiber membranes are 8.36 and 9.74L/m2 h, respectively, and the J S /J V of the two membranes is smaller than 0.4g/L, which is lower than the data of 0.85g/L for commercial FO membrane from Hydration Technologies Inc. (HTI). Different from a neutral membrane, the positively charged FO membrane provides double electric repulsions to the salt transfer through the membrane in the AL-facing-FW configuration, leading to a reduction of salt penetration, while in the active layer facing draw solution (AL-facing-DS) configuration, the positive charges facilitate salt transportation. This study provides a simple and effective approach to make hollow fibers suitable for FO applications. [Copyright &y& Elsevier]

Interfacial polymerization is an effective technique to synthesize high performance polyamide thin film membranes. However, it is still very challenging to apply this technique on ceramic hollow fibres or tubular membranes, especially when the substrate pore size is in the microfiltration range. In this study, we demonstrated that thin polyamide layer can be synthesized directly on microfiltration ceramic tubular membranes with a surface pore size of 0.1–0.2 μm via interfacial polymerization without an intermediate layer. A thin polyamide layer with a thickness 30–40 nm was coated on the inner surface of the ceramic substrate by circulating the monomers of branched polyethyleneimine (PEI), piperazine (PIP), and trimesoyl chloride (TMC) through the membrane lumen. The thin film layer showed good integration with the ceramic substrate and could withstand high pressure of at least 10 bar. The mechanical property of the polyamide layer was examined using AFM and the modulus was measured. The thin film composite membranes demonstrated excellent nanofiltration performance with a pure water permeability of 16–18 LMH bar−1 and a molecular weight cut-off of ∼250 Da. The membranes also showed good salt rejections (>90%) to CaCl 2 , MgCl 2 and MgSO 4 , and still maintained high rejections of MgCl 2 and sucrose at elevated temperature of 80 °C. The use of highly inert ceramic substrates has enabled the application of polyamide membranes under more challenging conditions. Image 1 • PEI-based polyamide thin film was synthesized on microfiltration ceramic tubular membranes without an intermediate layer. • The membranes demonstrated excellent nanofiltration performance with a PWP of 16–18 LMH bar−1 and a MWCO of ∼250 Da. • The membranes also showed good divalent salt rejections for CaCl 2 , MgCl 2 and MgSO 4. • The rejections of MgCl 2 and sucrose remained high at elevated temperature of 80 °C. • The mechanical property of the polyamide film was studied using the AFM pinpoint mode and the modulus was measured. [ABSTRACT FROM AUTHOR]

[Display omitted] • Microfiltration PTFE hollow fibres were transformed into durable, high value OSN membranes. • A PEI/PIP based polyamide thin film was successfully synthesized on PTFE hollow fibre substrates. • A two-time interfacial polymerization was conducted to obtain a defect-free polyamide layer. • The resultant membranes could withstand strong aprotic solvents like DMF and DMSO. • The membranes had high solute rejections, of up to 95 % methyl orange (327 Da) rejection in DMF. Polymeric membranes have been extensively studied for organic solvent nanofiltration (OSN) but many fail to show sufficient chemical resistance in strong solvents like dimethylformamide (DMF) and dimethyl sulfoxide (DMSO). This study focuses on harnessing the outstanding chemical resistance of polytetrafluoroethylene (PTFE), to develop polyamide-PTFE thin film composite (TFC) membranes that are resistant to such aprotic solvents. A defect-free polyamide thin film layer was successfully synthesized on the microfiltration PTFE hollow fibre substrates, overcoming challenges such as large and uneven pore size, and hydrophobicity of the PTFE substrates. A simple polydopamine (PDA) coating was carried out to improve the substrate's hydrophilicity prior to the polyamide synthesis via interfacial polymerization (IP). Polyethyleneimine (PEI) and trimesoyl chloride (TMC) were used as the monomers and a two-time IP method was employed to obtain a defect-free polyamide coating. The synthesized membranes showed high acetonitrile (ACN) and DMF permeabilities of 7.94 and 3.70 lm−2h−1bar−1, respectively, with acid fuchsin (585 Da) rejections of > 90 %. The molecular weight cut-off (MWCO) of the membranes could be further reduced to ∼300 Da by the addition of piperazine (PIP) monomers. The membranes also showed excellent stability and performance in a 72-hour OSN test performed in DMF indicating their great potential in effective molecular separation in harsh solvents. This study demonstrates how a simple modification and coating technique can transform commercially available microfiltration PTFE hollow fibres into durable and high value OSN membranes. [ABSTRACT FROM AUTHOR]

Polyamide thin film membranes have shown outstanding performance in organic solvent nanofiltration (OSN). However, it is still challenging to produce polyamide hollow fibres for OSN, mainly due to limited solvent resistance of hollow fibre substrates and the difficulty to synthesize polyamide thin film on the surface of hollow fibre substrates. In this study, polyamide-based hollow fibre composite members for low pressure OSN were successfully developed. Solvent resistant polyimide hollow fibre substrates were first prepared through a non-solvent induced phase separation process, followed by chemical cross-linking with hexamethylene diamine. A polyamide thin film layer was then synthesized via interfacial polymerization, by circulating the reactant monomers including polyethyleneimine (PEI), piperazine (PIP) and trimesoyl chloride (TMC) through the hollow fibre lumen. The polyamide thin film with a thickness of ~60 nm was formed on the inner surface of the hollow fibre substrates. The membranes exhibited excellent nanofiltration (NF) performance under 2 bar operating pressure. The permeability of water, acetone and isopropanol was 6.8, 11.6 and 4.5 l m−2 h−1 bar−1, respectively. The membranes also achieved 99.9% and 91.8% rejection to rose bengal (1017 Da) and acid fuchsin (585 Da), respectively, in acetone. Furthermore, a 72-h filtration test was conducted and the membrane showed steady performance throughout the testing period. This study demonstrates the possibility of fabricating polyamide hollow fibre membranes for organic solvent nanofiltration at low pressure, which is desirable for practical applications. • Solvent resistant polyimide hollow fibre membranes were fabricated through chemical cross-linking. • Polyamide-based (PEI/PIP) layer was formed onto polyimide substrate to obtain a relatively loose selective layer. • Membranes achieved 11.6 and 4.5 l m−2 h−1 bar−1 permeability in acetone and isopropanol at 2 bar respectively. • Membranes maintained more than 90% rejection for acid fuchsin in 72-h filtration test, showing stable OSN performance. [ABSTRACT FROM AUTHOR]