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The mechanical behavior of commercial purity Ti (CP-Ti)/Ti–6Al–2Zr–1Mo–1V structurally graded materials (SGMs) fabricated by laser additive manufacturing was investigated via uniaxial tensile experiments. Although the strength of all SGM specimens is higher than that of the monolithic CP-Ti specimens, only the SGM specimen of Ø10mm gauge diameter with bulky α-grains exhibits excellent plasticity comparable to the CP-Ti specimen under the same conditions. The SGM presents a potential for use as load-bearing components due to its good strength–ductility balance. [ABSTRACT FROM AUTHOR]

The near-β titanium alloy Ti-5Al-5Mo-5V-1Cr-1Fe (Ti-55511) was firstly remelted on the surface by laser and a series of subsequent low temperatures aging treatments were carried out to obtain ultrafine microstructures in the remelted layer. Microhardness and wear resistance of each treated sample were then tested to evaluate the effects of ω-assisted α phase on the surface properties. Microstructure evolution of the whole process was observed by optical and electron microscopes. Results showed that nano-scaled athermal ω phase uniformly precipitated in β matrix of Ti-55511 after rapid solidification, and it had a little reinforcement effects in the remelted layer due to the low contents. After low temperatures aging, ultrafine α lamellas could form in the remelted layer by ω-assisted nucleation. By increasing the aging temperatures, the sizes and volume fractions of α lamellas increase, resulting in an improvement of surface hardness and wear resistance. However, the high surface hardness did not effectively enhance the wear resistance of Ti-55511 due to the ductility deterioration caused by nano-sized α phase of the aged samples. The remelted samples can achieve the highest surface microhardness over 520HV and relatively best wear resistance after aging at 500 °C for 5 h. [ABSTRACT FROM AUTHOR]

Gas tungsten arc welding was used to repair the laser additive manufactured Ti-5Al-5Mo-5V-1Cr-1Fe (Ti-55511) alloy with a subsequent triplex annealing treatment. The tensile properties of heat treated specimens containing of different proportions of weld zone were designed to evaluate the influence of weld zone on tensile properties of the alloy. Microstructures, microhardness and tensile tests were performed to study the mechanical properties and fracture behaviors of the specimens. Results show that dissolved oxygen in the weld zone has a strong influence on increasing the number of α phase nucleation sites that can lead to different α p morphologies in the base metal and weld zone. These different α p can lead to distinct microstructures after triplex annealing treatment but with similar α volume fractions. Besides, plasticity deterioration of the repaired tensile specimens is mainly attributed to the formation of columnar grain boundary α phases in the weld zone which are considered to be the earliest nucleation sites of microcracks and confirmed by in situ tensile test. With the increase of WZ proportions in the cross section of tensile specimens, the plasticity of the alloy gradually decreases. [ABSTRACT FROM AUTHOR]

A novel α+β titanium alloy with multi-alloying addition and low-cost is designed from Ti-6Al-4V. In order to maintain the same [Al] eq and [Mo] eq , the Mo and Zr were added into the alloy instead of V, and the nominal composition of this novel alloy is determined as Ti-6Al-2V-1.5Mo-0.5Zr-0.3Si with a spot of Si added. In this study, a plate of the novel alloy was manufactured by laser additive manufacturing (LAM). The macrostructure, microstructure, compositions, microhardness and room temperature tensile properties of as-deposited alloy were investigated. The results show that the macrostructure of the novel alloy contains large columnar grains and small columnar grains. Compared to the reference alloy Ti-6Al-4V manufactured with the same process, the novel alloy had much finer basket-weave microstructure. This novel alloy, solid-solute with alloying elements Mo, Zr and Si, has higher microhardness and better combination of strength and plasticity compared to Ti-6Al-4V. [ABSTRACT FROM AUTHOR]

Primary dendritic arm spacing (PDAS) is an important microstructure feature in the nickel-base single-crystal (SX) superalloys by laser rapid directional solidification (LRDS). A combined numerical model was developed in this paper to investigate the influence of laser processing parameters on the PDAS. This model consists of (1) the theoretical PDAS models which relate PDAS to the solidification conditions and (2) the heat-flux calculations of laser processing which provide the solidification conditions as a function of the processing parameters. It is therefore able to immediately relate the PDAS to the processing parameters and obtain corresponding processing–microstructure maps. To verify the predicted accuracy, the PDAS values calculated by different theoretical models were compared with those produced under different processing conditions. Results show that the PDAS firstly decreases and then increases at a lower laser power whereas it decreases with increasing scanning velocity at a higher laser power, leading to nose-shape contour lines. The predicted accuracy depends on appropriate selections of material thermo-physical properties. These processing–microstructure maps can accurately capture the trends of the PDAS variation with the processing parameters and contribute to the control and optimization of dendritic microstructure while determining relevant processing windows for controlled SX laser processing. [ABSTRACT FROM AUTHOR]

The microstructure and mechanical properties of the Ti–6.5Al–3.5Mo–1.5Zr–0.3Si alloy produced by laser melting deposition have been investigated. The columnar grains of the Ti–6.5Al–3.5Mo–1.5Zr–0.3Si alloy due to the layer-by-layer epitaxial growth from the underlying template grains during laser melting deposition, which is roughly parallel to the deposition direction, had been found by optical microscopy; strong 10 1 ¯ 2 α crystallographic texture has been confirmed by X-ray diffraction and electron backscattered diffraction. Depending on the last heating history, the microstructure of the alloy undergoes a continued change opposite to the deposition direction: martensitic α′ (transformed β); coarsened primary α laths with transformed β; coarsened primary α laths; and the fine basketweave microstructure with a few coarsened α laths or annealed martensitic α′. The average Vickers micro-hardness value of the alloy is 364 HV. The alloy parallel to the deposition direction presents lower tensile strength (925 MPa) and better elongation (18.8%), compared with 1025 MPa and 8.2% of that vertical to the deposition direction, which has been discussed using its microstructure characterization. [ABSTRACT FROM AUTHOR]

Abstract: The compositional variation and the microstructural evolution in laser additive manufactured Ti/Ti–6Al–2Zr–1Mo–1V graded structural material were investigated. An anomalous compositional variation and its good correlation with hardness were found. Although, during the forming process, the ratio of Ti–6Al–2Zr–1Mo–1V in feeded powders abruptly changes from 0% to 100%, all the elements exhibit a gradual variation, which is preferred to a graded material because such gradient change can decrease the discontinuity of its microstructures and properties and can remarkably reduce the costs due to the simplified manufacturing process and the rational distribution of materials. [Copyright &y& Elsevier]