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It is critical to have methods that can detect and mitigate the risk of African swine fever virus (ASFV) in potentially contaminated feed or ingredients bound for the United States. This work's purpose was to evaluate feed batch sequencing as a mitigation technique for ASFV contamination in a feed mill and to determine if a feed sampling method could identify ASFV following experimental inoculation. Batches of feed were manufactured in a BSL-3Ag room at Kansas State University's Biosafety Research Institute in Manhattan, Kansas. First, the pilot feed manufacturing system mixed, conveyed, and discharged an ASFV-free diet. Next, a diet was manufactured using the same equipment, but contained feed inoculated with ASFV for final concentration of 5.6 × 104 TCID50 /g. Then, four subsequent ASFV-free batches of feed were manufactured. After discharging each batch into a collection container, 10 samples were collected in a double 'X' pattern. Samples were analyzed using a qPCR assay for ASFV p72 gene then the cycle threshold (Ct) and Log10 genomic copy number (CN)/g of feed were determined. Batch of feed impacted the qPCR Ct values (P < 0.0001) and the Log10 genomic CN/g (P < 0.0001) content of feed samples. Feed samples obtained after manufacturing the ASFV contaminated diet contained the greatest amounts of ASFV p72 DNA across all criteria (P < 0.05). Quantity of ASFV p72 DNA decreased sequentially as additional batches of feed were manufactured but was still detectable after batch sequence 4. This subsampling method was able to identify ASFV genetic material in feed samples using p72 qPCR. In summary, sequencing batches of feed decreases concentration of ASFV contamination in feed, but does not eliminate it. Bulk ingredients can be accurately evaluated for ASFV contamination by collecting 10 subsamples using the sampling method described herein. Future research is needed to evaluate if different mitigation techniques can reduce ASFV feed contamination. This article is protected by copyright. All rights reserved.

Summary: The physical form of feed affects the feed consumption and growth rate of broilers. A 42-D experiment was conducted to determine the effects of broiler starter feed form on the growth performance of broilers. A total of nine hundred 1-day-old Cobb 500 male broiler chicks with an average initial BW of 38 g were randomly distributed into 36-floor pens with 25 birds per pen. Pens were randomly assigned to 1 of 4 dietary treatments within a location block to provide 9 pens per treatment. Birds were fed the dietary treatments during the starter phase from day 1 to 21 followed by a common mash diet from day 22 to 42. Dietary treatments were made up of 1) 21 D mash (M); 2) 7 D crumbles followed by 14 D mash (7C); 3) 14 D crumbles followed by 7 D mash (14C), and 4) 21 D crumbles (21C). Overall the BW, average daily gain (ADG), and average daily feed intake (ADFI) were increased (P

Mitigation options to reduce the risk of foreign animal disease entry into the United States may lead to degradation of some vitamins. The objective of Exp. 1 was to determine the impact of 0, 30, 60, or 90 d storage time on water-soluble vitamin (riboflavin, niacin, pantothenic acid, and cobalamin) stability when vitamin premix (VP) and vitamin trace mineral premix (VTM) were blended with 1% inclusion of medium-chain fatty acid (MCFA) (1:1:1 blend of C6:C8:C10) or mineral oil (MO) with different environmental conditions. Samples stored at room temperature (RT) (approximately 22 °C) or in an environmentally controlled chamber set at 40 °C and 75% humidity, high temperature high humidity (HTHH). The sample bags were pulled out at day 0, 30, 60, and 90 for RT condition and HTHH condition. Therefore, treatments were analyzed as a 2 × 2 × 2 × 3 factorial, with two premix types (vitamin premix vs. VTM), two oil types (MO vs. MCFA), two storage conditions (RT vs. HTHH), and three time points (day 30, 60, and 90). The objective of Exp. 2 was to determine the effect of heat pulse treatment and MCFA addition on water-soluble vitamin (riboflavin, niacin, pantothenic acid, and cobalamin) stability with two premix types. A sample from each treatment was heated at 60 °C and 20% humidity. Therefore, treatments were analyzed as a 2 × 2 factorial, with two premix types (VP vs. VTM) and two oil types (MO vs. MCFA). For Exp. 1, the following effects were significant for riboflavin: main effect of premix type (P < 0.0001), storage condition (P = 0.015), and storage time (P < 0.0001); for pantothenic acid: premix type × storage time × storage condition (P = 0.003) and premix type × oil type (P < 0.0001) interactions; and for cobalamin: premix type × storage condition (P < 0.0001) and storage time × storage condition (P < 0.0001) interactions and main effect of oil type (P = 0.018). The results of Exp. 2 demonstrated that there was an interaction between oil type and premix type for only pantothenic acid (P = 0.021). The oil type did not affect the stability of riboflavin, niacin, or cobalamin and pantothenic acid stability was not different within similar premixes. The only difference in water-soluble vitamin stability between VP and VTM was for pantothenic acid (P < 0.001). The results of this experiment demonstrated that the stability of water soluble vitamins are dependent on the vitamin of interest and the conditions at which it is stored.

To reduce the risk of feed-based pathogens causing disease, some feed manufacturers quarantine high-risk ingredients before their inclusion in feed. Data exists that confirms this practice is effective, but there is no information about swine pathogen survival in mill environments. This objective of the study was to determine survival of African swine fever virus (ASFV) in swine feed and mill surfaces. A pilot-scale feed mill manufactured a batch of ASFV-free feed (Batch 1), followed by a batch inoculated with ASFV (5.6×104 TCID50/gram; Batch 2). Then 4 subsequent ASFV-free batches were manufactured (Batch 3-6). After each batch,10 feed samples were aseptically collected in a double ‘X’ pattern. During feed manufacturing, 24 steel coupons were placed on the floor of the manufacturing area and feed dust settled on them during the milling process and overnight. Feed samples and steel coupons were stored at room temperature. Three of each were randomly selected and analyzed for ASFV DNA on d 1, 3, 7, 14, 28, 60, 90, and 180. The interaction of batch and day impacted (P = 0.023) the number of genomic copies detected per gram of feed. There were no differences of genomic copies/g in early batches; but the quantity of detectable ASFV decreased with increasing storage time after collection. In Batches 4-6, the greatest quantity of ASFV was detected on d 1, but the lowest quantity was detected on d 7, 60, and 28 or 180 for Batches 5, 6, and 7, respectively. There was no evidence (P = 0.433) of ASFV degradation on environmental coupons over the 180-d storage period. This study found that quarantine time can help reduce, but not eliminate ASFV in feed over time. However, ASFV survives on feed manufacturing surfaces for at least 180 d. Additional research is necessary to evaluate the viability of detected virus to cause illness.

SUMMARY A study was conducted to evaluate bedding source and the inclusion of rolled, unheated soybeans on the growth performance of male turkeys when reared to market age. Pine shavings are the most common poultry bedding material, however recently, increased marketplace competition has significantly reduced its availability and necessitated the need for economical alternatives. Additionally, the development of new varieties of soybeans with low levels of antinutritional factors have created an opportunity for dietary inclusion with minimal processing. The objective of this study was to determine the efficacy of Miscanthus grass as an alternative to pine shavings litter and to evaluate 2 novel, low trypsin inhibitor soybean varieties as a potential ingredient for turkeys. Treatments were arranged in a 2 × 4 factorial design with main effects of litter type (Miscanthus grass or pine shavings) and dietary treatment. Diets were defined based on the soy protein source: LO (novel, unheated low oligosaccharide and trypsin inhibitor soybean), LT (novel, unheated low trypsin inhibitor soybean), SBM (commercial solvent extracted soybean meal), or CB (unheated conventional soybeans). Bedding type did not affect BW gain or feed intake at market, however, a tendency for improved FCR was observed when turkeys were raised on Miscanthus grass (P = 0.073). Turkey toms fed diets containing low trypsin inhibitor soybeans had improved BW gain and feed intake with a lower overall FCR compared to turkeys fed diets containing conventional raw whole soybeans. Therefore, there was improved digestibility of the novel soybean lines. Nutrient utilization of the novel low trypsin inhibitor soybeans, however, remained inferior to diets containing solvent extracted soybean meal, which yielded the heaviest BW and lowest FCR with similar feed intake to the low trypsin inhibitor soybean diets.

The experimental objective was to determine the role of mean particle size (PS), grinding method, and body weight (BW) category on nutrient, fiber, and energy digestibility of corn. A total of 48 barrows were housed in individual pens and randomly assigned to one of six dietary treatments for 11 d at two BW categories (55 kg and 110 kg). The six treatments consisted of corn ground at three different targeted mean PSs (300, 500, and 700 µm) using either a roller mill or a hammermill. Fecal samples were collected for the last 3 d of each feeding period. Titanium dioxide was used as an indigestible marker. Digestibility data were analyzed as a linear mixed model using the MIXED procedure of SAS. Finishing pigs had greater apparent total tract digestibility (ATTD) of dry matter (DM), gross energy (GE), and N than growing pigs (P = 0.02, P = 0.01, and P

This study aimed to estimate the net energy (NE) value of expelled, extruded soybean meal (MSBM) relative to dehulled, solvent-extracted soybean meal (SSBM) and determine its effects on growth performance of late nursery pigs. A total of 297 pigs (DNA 241 × 600) were weaned (BW 5.10 kg) and placed into 60 pens (2 rooms of 30 pens) with 5 pigs per pen balanced by gender and weaning weight. Pigs were fed a common diet for 21 d. Then, pens of pigs (BW 9.3 kg) were randomly assigned to one of five treatments to provide 12 replications per treatment. Treatments consisted of increasing amounts of MSBM replacing SSBM in the diet (0%, 25%, 50%, 75%, and 100%). All diets were fed for 28 d and were formulated to 1.30% standardized ileal digestible lysine and met or exceeded requirements for amino acids, calcium, and phosphorus. The SSBM diet was formulated to 2,421 kcal/kg and NE was not balanced between diets. Analyzed values for CP, EE, CF, and total lysine for the SSBM were 47.28%, 0.47%, 3.80%, and 3.00%, whereas the MSBM contained 47.41%, 6.88%, 5.32%, and 2.99%, respectively. The MSBM had increased values for KOH solubility and trypsin inhibitor (83.62% and 7,026 TIU/g) compared to the SSBM (73.05% and 3,011 TIU/g), whereas urease activity was similar between the two (0.03 and 0.02 Δ pH, respectively). Data were analyzed using Proc GLIMMIX (SAS 9.4; Cary, NC) with pen as the experimental unit and room as the blocking factor. There was no evidence of differences in ADG and ADFI in pigs fed diets with increasing concentrations of MSBM. Pigs fed diets with increasing concentrations of MSBM had improved (linear, P

The objective of this study was to determine the effects of whole-corn moisture and hammermill screen size on subsequent ground corn moisture, particle size and flowability. Treatments were arranged as a 2 × 2 factorial design with two moisture concentrations (14.5 and 16.7%), each ground using 2 hammermill screen sizes (3 mm and 6 mm). Corn was ground using a lab-scale 1.5 HP Bliss Hammermill at three separate timepoints to create three replications per treatment. Ground corn flowability was calculated using angle of repose (AOR), percent compressibility, and critical orifice diameter (COD) measurements to determine the composite flow index (CFI). There was no evidence for a screen size × corn moisture interaction for ground corn moisture content (MC), particle size, standard deviation, or flowability metrics. Grinding corn using a 3 mm screen resulted in decreased (p &lt, 0.041) moisture content compared to corn ground using the 6 mm screen. There was a decrease (p &lt, 0.031) in particle size from the 6 mm screen to the 3 mm, but no evidence of difference was observed for the standard deviation. There was a decrease (p &lt, 0.030) in percent compressibility as screen size increased from 3 mm to 6 mm. Angle of repose tended to decrease (p &lt, 0.056) when corn was ground using a 6 mm screen compared to a 3 mm screen. For the main effects of MC, 16.7% moisture corn had increased (p &lt, 0.001) ground corn MC compared to 14.5%. The 14.5% moisture corn resulted in decreased (p &lt, 0.050) particle size and an increased standard deviation compared to the 16.7% moisture corn. The increased MC of corn increased (p &lt, 0.038) CFI and tended to decrease (p &lt, 0.050) AOR and COD. In conclusion, decreasing hammermill screen size increased moisture loss by 0.55%, decreased corn particle size by 126 µm and resulted in poorer flowability as measured by percent compressibility and AOR. The higher moisture corn increased subsequent particle size by 89 µm and had improved flowability as measured by CFI.

Mycotoxins are naturally produced hazards that result from molds grown on cereal grains and other commodities. These molds may produce carcinogenic mycotoxins, which can be harmful to humans and animals. Removing broken kernels has been demonstrated to reduce mycotoxin concentration, but with high variability. Therefore, two experiments were conducted to quantify the magnitude of natural mycotoxin concentration that may be reduced by cleaning corn. Two loads of corn that were naturally contaminated with mycotoxins were procured. Corn for Experiment 1 was contaminated with aflatoxin (1,074 parts per billion; ppb), fumonisin (8.3 parts per million; ppm), and ochratoxin A (206 ppb), while corn for Experiment 2 was contaminated with only fumonisin (5.5 ppm). Corn was cleaned by mechanical sieving. For each experiment, corn was divided into twenty 150 kg runs. Runs were randomly assigned to 1 of 4 experimental treatments: 1) no screen 2) 12.7 mm screen, 3) 4.8 mm screen, and 4) 12.7 + 4.8-mm screen. The corn cleaner was sanitized between runs. Three 5 kg corn samples were collected from each run, and analyzed for mycotoxin concentration. In Experiment 1, cleaning reduced (P < 0.05) aflatoxin and fumonisin concentration by an average of 26% and 45%, respectively, compared to the original uncleaned corn level, but did not impact (P > 0.10) ochratoxin A. The resultant screenings had nearly four times the aflatoxin (4,224 ppb) and 7.5 times the fumonisin concentration (60.4 ppm) as the uncleaned corn. In Experiment 2, cleaning reduced (P < 0.05) fumonisin concentration by 32%. The resultant screenings had 19.6 times the fumonisin concentration (65.4 ppm) as the uncleaned corn. To determine the effect that cleaning corn may have on nursery pig growth performance, 360 nursery pigs were used in Experiment 3 to evaluate the impact of cleaning or pelleting on growth performance. Treatments were arranged in a 2 × 3 factorial with corn type (uncleaned vs. cleaned) and feed form (mash vs. pelleted from either mill A or B). Neither cleaning corn nor pellet mill type affected (P > 0.19) nursery pig growth performance. Pelleting improved (P < 0.0001) gain to feed ratio (G:F) by 7.6% compared to mash diets. These data suggest that cleaning is an effective method to legally reduce aflatoxin and fumonisin concentration, but does not impact animal growth performance. Screenings should be used cautiously when feeding to animals.

Summary Two experiments were conducted to evaluate the effects of dietary amino acid density and exogenous protease inclusion on growth performance and amino acid digestibility in poultry. In experiment 1, Cobb 500 broiler chicks (n = 480) were fed to 21 d of age. Treatments were arranged as a 2 × 4 factorial design with main effects of commercial protease (with or without) and amino acid density which corresponded to approximately 95, 97.5, 100, or 102.5% of breeder recommendations for digestible Lys. In experiment 2, hybrid turkey poults (n = 780) were fed diets formulated to provide low or adequate amino acid density (approximately 91 and 100% of the NRC-recommended requirement for digestible Lys, respectively) with each diet being fed with or without an exogenous protease. Poults received experimental diets from day 1 to 42 of age. Growth performance metrics were calculated from pen weights and feed consumption recorded throughout each experiment, and digestibility data were obtained from analysis of ileal contents. Data were analyzed using SAS 9.4 with pen as the experimental unit and pen location as the blocking factor. Results of these experiments demonstrated broilers fed 1.12 and 1.21% digestible Lys diets with added protease had a 2-point improvement in feed conversion ratio (FCR) compared with chicks fed these diets without protease. Increasing amino acid density improved FCR in broilers and poults and improved BW, ADG, and ADFI in poults. There was no evidence that added protease had an effect on BW, ADG, or ADFI in broilers or poults. Finally, ileal amino acid digestibility was not affected by amino acid density or protease inclusion for either 20-day-old broiler chicks or 42-day-old turkey poults.

11 Pág. Centro de Investigación en Sanidad Animal (CISA), It is critical to understand the role feed manufacturing may have regarding potential African swine fever virus (ASFV) transmission, especially given the evidence that feed and/or ingredients may be potential vectors. The objective of the study was to evaluate the distribution of ASFV in a feed mill following manufacture of contaminated feed. To accomplish this, a pilot-scale feed mill consisting of a mixer, bucket elevator, and spouting was constructed in a BSL-3Ag facility. First, a batch of ASFV-free feed was manufactured, followed by a batch of feed that had an ASFV-contaminated ingredient added to feed, which was then mixed and discharged from the equipment. Subsequently, four additional ASFV-free batches of feed were manufactured using the same equipment. Environmental swabs from 18 locations within the BSL-3Ag room were collected after each batch of feed was discharged. The locations of the swabs were categorized into four zones: 1) feed contact surface, 2) non-feed contact surface < 1 meter away from feed, 3) non-feed contact surface > 1 meter from feed, and 4) transient surfaces. Environmental swabs were analyzed using a qPCR specific for the ASFV p72 gene and reported as genomic copy number (CN)/mL of environmental swab processing buffer. Genomic copies were transformed with a log10 function for statistical analysis. There was no evidence of a zone × batch interaction for log10 genomic CN/mL (P = 0.625) or cycle threshold (Ct) value (P = 0.608). Sampling zone impacted the log10 p72 genomic CN/mL (P < 0.0001) and Ct values (P < 0.0001), with a greater amount of viral genome detected on transient surfaces compared to other surfaces (P < 0.05). This study illustrates that once ASFV enters the feed mill environment it becomes widespread and movement of people can significantly contribute to the spread of ASFV in a feed mill environment., Funding for this work was obtained from the NBAF Transition Funds from the state of Kansas (JAR), the National Pork Board under award number 20-018 (CKJ), the Department of Homeland Security Center of Excellence for Emerging and Zoonotic Animal Diseases under grant number HSHQDC 16-A-B0006 (JAR), and the AMP Core of the NIGMS COBRE Center on Emerging and Zoonotic Infectious Diseases (CEZID) under award number P20GM13044 (JAR)

The objective of the first experiment was to determine the effects of corn particle size on the diet apparent total tract digestibility (ATTD) of protein (CP), digestible energy (DE), metabolizable energy (ME) and N-corrected ME (AMEn) in addition to estimating the ME of corn in gestating sows. A total of 27 sows, during the second phase of gestation, were fed a common diet manufactured with corn ground to one of 3 target particle sizes (dgw): 400, 800, or 1200 µm. Titanium dioxide (0.25%) was included in the diet as an indigestible marker for digestibility calculations. Sows were fed experimental diets for 7 days to allow for diet adaptation before a 2-day collection period of urine and fecal samples. Reducing dgw of corn from 1,200 to 400 µm increased (linear, P < 0.01) ATTD CP and GE, DE, ME, AMEn and calculated ME of corn. The objective of the second experiment was to determine the effects of corn particle size on the total concentration and molar proportions of volatile fatty acids (VFA) in the feces of gestating sows. A total of 27 sows were fed treatments similar to Exp. 1 from day 61 to 82 of gestation. On day-82 and 83 of gestation, 2 fecal grab samples were collected for VFA analyses. Sows fed diets with decreasing corn dgw had increased (quadratic, P = 0.021) fecal acetic acid proportions, and decreased propionic (quadratic, P = 0.019) and valeric acid (P = 0.005). In conclusion, for every 100 µm decrease in corn dgw from 1,200 to 400 µm, corn ME value increased by 28.6 kcal/kg. Additionally, decreasing corn particle size led to an increase in the proportion of acetic acid and a decrease in propionic and valeric acid in fecal samples of gestating sows.

A total of 360 pigs (DNA 200×400; initially 11.3 kg) were used in an 18-d study to determine the effect of pelleting diets with or without increased concentrations of free amino acids (AA) and reducing sugars (RS) on pig growth performance. There were 9 replications/treatment and 5 pigs/pen. Treatments were arranged in a 2×2×2 factorial with main effects of diet form (mash vs. pellet), crystalline AA (low vs. high), and RS (low vs. high) provided by dried distillers grain with solubles and bakery meal included at 20% and 15%, respectively. Diets were pelleted to achieve a conditioning temperature of 86.7°C using a 22.4 kW pellet mill equipped with a 4.7 x 34.9-mm die. Data were analyzed as a CRD using the GLIMMIX procedure of SAS. There were no 3-way interactions observed. For the main effect of feed form, ADFI decreased (P=0.001) and G:F and caloric efficiency improved (P=0.001) in pigs fed pelleted diets compared to mash diets. For the main effect of crystalline AA, pigs fed diets with high crystalline AA had increased (P< 0.024) ADFI compared to those fed diets with low crystalline AA. For the main effect of RS, pigs fed high RS diets had decreased (P< 0.041) ADG, ADFI, G:F, and caloric efficiency compared to those fed low RS. In conclusion, there was no evidence of interactions between treatments, indicating that increasing amounts of crystalline AA and RS did not influence the response to pelleted diets. Pigs fed the high RS diets had reduced feed intake which resulted in reduced gain and improved feed and caloric efficiency.

Promoting feed hygiene with organic acids is an effective method to prevent foodborne illnesses from bacterial infection. The stability and acidification of mash and pelleted feed with sodium buffered formic acid was investigated. The acid product was incorporated to reach total formate inclusion levels of 0, 6, or 12 g/kg for swine nursery feed; 0, 4, or 9 g/kg for swine finishing feed; and 0, 3, or 6 g/kg for broiler grower feed. Samples were analyzed for total formate and pH on d 4, 32, 60, or 88 post-manufacturing. The concentration of formate remained stable across an 88-d period (P < 0.01). Treatment with the formic acid product decreased feed pH with increasing inclusion levels (all P < 0.01). Within each inclusion level of acid and across time, pH tended to increase in pelleted feed and decrease in mash feeds (all P < 0.01); however, these changes were small (0.1 units pH). These data suggest that sodium buffered formic acid can be applied to both mash and pelleted feed to provide continuous acidification over a 3-month period.

The objective of this experiment was to determine the effect of conditioning temperature and die speed on pellet quality and enzyme stability of phytase and xylanase. Treatments were initially arranged as a 2 × 3 factorial of conditioning temperature (74 and 85 °C) and die speed (127, 190, and 254 rpm); however, when conditioning at 85 °C, it was not possible to pellet at 127 rpm. Thus, data were analyzed in two different segments using the GLIMMIX procedure of SAS. First, linear and quadratic contrasts were utilized to test the response to increasing die speed at 74 °C. Second, the data was analyzed as a 2 × 2 factorial of conditioning temperature (74 and 85 °C) and die speed (190 and 254 rpm). Treatments were arranged in a completely randomized design and replicated three times. Diets were conditioned for approximately 30 s and pelleted with a 4.8-mm-diameter × 44.5-mm-effective length die at a rate of 4.5 MT/h. Pellet durability index (PDI) was determined using the tumble box and Holmen NHP 100 methods. Samples of the unconditioned mash (M), conditioned mash (CM), and pellets (P) were collected and analyzed for phytase and xylanase concentration. Relative enzyme stabilities were expressed as CM:M, P:CM, and P:M. Stabilities expressed as P:M were used an indication of enzyme stability through the entire pelleting process. Diets conditioned at 74 °C showed no evidence of difference in phytase or xylanase P:M stability when decreasing die speed from 254 to 127 rpm. However, when conditioning diets at 74 °C, decreasing die speed increased (linear, P < 0.001) PDI. There was no conditioning temperature × die speed interaction for overall xylanase P:M stability or PDI. However, there was a conditioning temperature × die speed interaction (P < 0.01) for phytase P:M stability. When conditioning diets at 85 °C, increasing die speed decreased phytase P:M stability. However, when conditioning at 74 °C, increasing die speed did not influence phytase P:M stability. For main effects of conditioning temperature, increasing temperature improved (P < 0.001) PDI with no evidence of difference for xylanase P:M stability. For the main effects of die speed (254 vs. 190 rpm), decreasing die speed decreased (P < 0.001) the P:M xylanase stability, but there was no evidence of difference for PDI. The results of this trial indicate that die speed should be taken into consideration when evaluating enzyme stability of both phytase and xylanase as pellet mill models may be operating at different speeds. Additionally, increasing conditioning temperature will improve PDI but may result in decreased phytase stability.

The objective of this study was to evaluate the effects of dietary inclusion of a novel low trypsin inhibitor soybean (LTI) fed as mash or crumbled pellet form on the productive performance and digestibility in turkey poults from hatch to 21 d. A total of 336 Hybrid Converter turkey poults were allocated in groups of 7 to 6 treatments, each with 8 replicate cages. Treatments were arranged as a 3 × 2 factorial with inclusion level of the low trypsin-inhibitor soybean (0, 20, and 40% LTI) and feed form (mash and crumbled pellet). A single batch of feed was mixed for each inclusion level and divided into 2 aliquots: one remaining as mash and the other conditioned at 82°C for approximately 30 s, pelleted and then crumbled. On d 7, 14, and 21 posthatching, BW, and feed intake (FI) were recorded and BW gain (BWG) and feed conversion ratio (FCR) calculated. Excreta samples were collected from d 19 to 21 and pooled by cage. At d 21, intestines were excised, pancreas weights recorded (PRW), and ileal contents collected. There were no interactions (linear, P > 0.05) between LTI inclusion and feed form on BW, BWG, FI, or FCR at d 7 or 21. Increasing LTI resulted in a linear reduction in BW at 7, 14, and 21 d (P < 0.006). Poults fed crumbles were significantly heavier at d 21 than those fed mash feed (P < 0.027) with no interaction of LTI level with feed form. FCR was not significantly greater with increasing LTI. However, poults fed crumbles had a better, lower FCR that those fed mash feed from d 0 to 21 (P < 0.018). There was a significant interaction between feed form and LTI level at 14 d (P < 0.031), but not 7 or 21 d. Pancreatic hypertrophy (PRW) increased linearly with increasing LTI (P < 0.001) with a significant linear interaction with feed form (P < 0.001). Poults fed crumbles had less pancreatic hypertrophy. At 21 d of age, dietary fat digestibility (ALD, %) was linearly reduced with increasing LTI (P < 0.001). However, poults fed crumbles had significantly better fat absorption than poults fed mash (91.2 vs. 85.8%) (P < 0.001), and there was a significant linear interaction between feed form and LTI level (P < 0.001). AMEn was significantly better for the poults fed crumbles compared to mash (3228 vs. 3132 kcal/kg) (P < 0.001), and there was a significant linear interaction between feed form and LTI level (P < 0.001). Based on the results this trial, it is possible to include up to 20% unheated full fat LTI soybeans into poult starter diets after pelleting. Pelleting improves nutrient utilization, allowing for greater incorporation of the LTI soybean in the crumbled diet compared to the mash diet.

The objective of this study was to determine the effect of formic acid and lignosulfonate (LignoTech USA) on pellet quality. The 5 treatments consisted of a control, or the control with 2 levels of formic acid (0.36% and 0.60%), or the control with formic acid with lignosulfonate (0.24% and 0.40%). Diets were steam conditioned (245 mm×1397 mm Wenger twin shaft pre-conditioner, Model 150) for approximately 30 sec and pelleted on a 1-ton 30-horsepower pellet mill (1012-2 HD Master Model, California Pellet Mill) with a 4.8 mm×31.8 mm pellet die (L:D 6.7). The production rate was set at 900 kg/h. Treatments were pelleted at 3 separate time points to provide 3 replicates per treatment. Samples were collected directly after discharging from the pellet mill and cooled in an experimental counterflow cooler. Samples were analyzed for pellet durability index using the Holmen NHP 100 (TekPro Ltd, Norfolk, UK) and via both standard and modified tumble box methods. Pellet hardness was determined by evaluating the peak amount of force applied before the first signs of fracture. Pellets were crushed perpendicular to their longitudinal axis using a texture analyzer (Model TA-XT2, Stable Micro Systems). Voltage and Amperage data was collected via Supco DVCV Logger (Supco, New Jersey, US). Data were analyzed using the MIXED procedure in SAS 9.4, with pelleting run as the experimental unit. Increasing formic acid in the diet decreased (linear, P < 0.0001) pH. No evidence for differences were observed for pellet mill energy consumption, pellet durability regardless of testing method or pellet hardness when adding formic acid or lignosulfonate to the diet. In conclusion, pellet quality was not influenced by formic acid or lignosulfonate.

This experiment determined the effects of die thickness and conditioning temperature on pelleting and starch characteristics in diets containing conventional or Enogen® feed corn (Syngenta Seeds, LLC). Treatments were arranged as a 2 × 2 × 3 factorial of corn type (conventional [CON] and Enogen® feed corn [EFC]), die thickness (5.6 and 8.0 length:diameter [L:D]), and conditioning temperature (74, 79, and 85°C). Diets were steam conditioned and pelleted (CPM Model 1012-2) with a 4 × 22.2 mm or 4 × 31.8 mm pellet die. Conditioner retention time was set at 30 s and production rate was set at 15 kg/min. All treatments were replicated on 3 separate days. Data were analyzed using the GLIMMIX procedure in SAS (v. 9.4, SAS Institute Inc., Cary, NC). Increasing die L:D improved PDI (P=0.01) and increased (P=0.02) energy consumption. Increasing conditioning temperature from 74 to 85°C increased (linear, P< 0.03) PDI (84.2, 84.9, and 88.2%, respectively) and tended to decrease energy consumption (quadratic, P=0.07). There was a corn × conditioning temperature interaction (P=0.01) for gelatinized starch in conditioned mash. Enogen® feed corn diets steam conditioned at 85°C had the greatest quantity of gelatinized starch. Cooked starch of conditioned mash was greater (P< 0.01) for EFC diets compared to CON diets and increased (linear, P< 0.01) with increasing conditioning temperature. Starch gelatinization was greater (P< 0.01) in pelleted EFC diets (13.4%) compared to CON diets (11.7%) and was increased (linear, P=0.05) by increasing conditioning temperature from 74 to 85°C (12.0, 12.1, and 13.4%, respectively). Pelleted diets containing EFC had increased (P< 0.01) cooked starch compared to CON diets. In conclusion, increasing die L:D and increasing conditioning temperature improved PDI. Starch gelatinization was increased when diets were pelleted at the highest conditioning temperature of 85°C, and EFC diets resulted in greater gelatinized starch.

This experiment was designed to evaluate the effects of steam addition to the conditioner on moisture content throughout the pelleting process and subsequent effects on pellet quality. Treatments consisted of diets pelleted with no steam and steam added to achieve conditioning temperatures of 62.8 and 87.8°C. Conditioner retention time was set at 30 sec and diets were pelleted with a 6.4×63.5 mm pellet die. Pellet samples were collected and immediately placed in an experimental counter-flow cooler for 15 min. All treatments were replicated at 3 separate time points to provide 3 replicates per treatment. Mash (M), conditioned mash (CM), hot pellets (HP), and cooled pellet (CP) samples were collected for moisture content analysis and CP for pellet durability index (PDI). Data were analyzed with pelleting run as the experimental unit and time period as the blocking factor. Moisture samples were analyzed as a 3×4 factorial of steam-conditioning and sample location. There was a steam-conditioning×sample interaction (P< 0.01) for moisture. Mash samples for all treatments were similar (13.3%; 36.2°C). For the no steam treatment, there was no difference in moisture content for the M, CM, and HP; however, moisture decreased in CP, with samples having 13.4, 13.1, 12.9, and 12.0% moisture, respectively. For the 62.7°C treatment, there was an increase in moisture from M to CM, followed by a decrease in both HP and CP, with samples having 13.2, 15.3, 14.9, and 12.7% moisture, respectively. For the 87.8°C treatment, moisture increased from M to CM, and decreased in HP and CP with samples having 13.3, 17.3, 16.3, and 13.4% moisture, respectively. Increasing conditioning temperature from no steam to 87.8°C increased (P< 0.01) PDI from 3.3, 59.1, to 91.1%, respectively. In conclusion, increasing feed temperature from 36.2 to 87.8°C via steam addition increased condition mash moisture content by 4.2% resulting in improved pellet quality.

The objective of this experiment was to determine the effect of different inclusion levels of corn starch and fine ground corn with different conditioning temperature or die thickness on pellet quality. Experiment 1, treatments were arranged in 3×2 factorial design of corn starch inclusion level (0, 5 and 10%) and die thickness (4mm×13mm and 4mm×22 mm). Experiment 2, treatments were arranged in 3×2 factorial design of fine ground corn inclusion level (0, 10 and 20) and conditioning temperature (80 and 85°C) with treatments pelleted using a 4mm×22mm die (5.6 L:D). In both experiments, treatments were pelleted using a model CL-5 CPM pellet mill (Crawfordsville, IN). The result of experiment 1 demonstrated that there was no interaction between corn starch inclusion level and die thickness on modified pellet durability index (PDI), (P=0.636). Increasing die thickness from 12.7 to 22.2 mm increased PDI from 43 to 70% (P< 0.001). There was a linear decrease (P< 0.001) in PDI as the corn starch inclusion level increased from 0 to 10% (64, 60, and 46%, respectively). The result of experiment 2 demonstrated that there was no interaction between fine ground corn inclusion level and conditioning temperature on PDI (P=0.541). The fine ground corn inclusion level did not impact PDI (P=0.298). Increasing conditioning temperature from 80 to 85°C increased PDI (P< 0.001) from 76 to 85%, respectively (P< 0.001). Based on the results, the use of pure corn starch was not an effective binding agent in the feed when the diet contains at least 60% ground corn. The ratio of small corn particles to large corn particles in the diet did not impact pellet quality when the diets were conditioned above 80°C for 35 sec and then pelleted with a 5.6 L:D die. Increasing die thickness and conditioning temperature improved pellet quality.

This experiment determined the effects of die thickness and conditioning temperature on pelleting and starch characteristics in diets containing conventional or Enogen Feed corn (Syngenta Seeds, LLC). Treatments were arranged as a 2 × 2 × 3 factorial of corn type [conventional (CON) and Enogen Feed corn [EFC]), die thickness [5.6 and 8 length:diameter (L:D)], and conditioning temperature (74, 79, and 85 °C). Diets were steam conditioned (Wenger twin staff preconditioner, Model 150) and pelleted (CPM, Model 1012-2) with a 4- × 22.2-mm (L:D 5.6) or 4- × 31.8-mm (L:D 8) pellet die. Conditioner retention time was set at 30 s and production rate was set at 15 kg/min. All treatments were represented within three replicate days. Pellets were composited and analyzed for gelatinized starch and pellet durability index (PDI). Conditioning temperature, hot pellet temperature, production rate, and pellet mill energy consumption were recorded throughout each processing run. Data were analyzed using the GLIMMIX procedure in SAS (v. 9.4, SAS Institute Inc., Cary, NC) with pelleting run as the experimental unit and day as the blocking factor. Pelleting with a larger die L:D improved PDI (P = 0.01) and increased (P = 0.02) pellet mill energy consumption. Increasing conditioning temperature from 74 to 85 °C increased (linear, P < 0.03) PDI and tended to decrease energy consumption (quadratic, P = 0.07). There was a corn × conditioning temperature interaction (P = 0.01) for gelatinized starch in conditioned mash. Enogen Feed corn diets steam conditioned at 85 °C had the greatest quantity of gelatinized starch. Cooked starch in conditioned mash and pellets was greater (P < 0.01) for EFC diets compared to CON diets and increased (linear, P < 0.01) with increasing conditioning temperature in conditioned mash. Similarly, starch gelatinization was greater (P < 0.01) in pelleted EFC diets compared to CON diets and was increased (linear, P = 0.05) by increasing conditioning temperature from 74 to 85 °C. In conclusion, increasing die L:D and increasing conditioning temperature improved PDI. Starch gelatinization was increased when diets were pelleted at the highest conditioning temperature of 85 °C, and EFC diets resulted in greater starch gelatinization than conventional corn.

The objective of this study was to determine the impact of reducing the mean particle size (PS) of corn distillers dried grains with solubles (DDGS) with a hammermill (HM) or with a roller mill (RM) on the apparent total tract digestibility (ATTD) of dry matter (DM), gross energy (GE), N, acid hydrolyzed ether extract (AEE), and fiber components in growing and finishing pigs. Twenty-four growing barrows were housed in individual pens and were randomly assigned to a 3 × 2 factorial design (n = 8): three grinding methods [either corn DDGS ground with an HM to a PS of 450 μm; corn DDGS ground with an RM to a PS of 450 μm; and corn DDGS with a PS of 670 μm (not further ground)] and two body weight (BW) periods (growing pigs with an average initial BW of 54.7 ± 0.9 kg, and finishing pigs with an average initial BW of 107.8 ± 1.5 kg BW). Fecal samples were collected for each BW period in the last 3 d of an 11-d feeding period. Titanium dioxide was used as an indigestible marker. Digestibility data were analyzed using the MIXED procedure of SAS. Results showed that finishing pigs tended to have better ATTD of DM than growing pigs (P = 0.09) and had increased ATTD of GE and N than growing pigs (P = 0.03 and P < 0.01, respectively). On the other hand, growing pigs had better ATTD of AEE than finishing pigs (P = 0.01). Pig BW period did not affect the ATTD of neutral detergent fiber (NDF), acid detergent fiber (ADF), and hemicellulose. Reducing the mean PS of corn DDGS with either HM or RM (from 670 to 450 µm) improved the ATTD of DM and GE (P < 0.01 and P < 0.01), tended to improve the ATTD of N (P = 0.08), and improved the ATTD of AEE (P < 0.01). No effect of reducing PS was observed for the ATTD of NDF, ADF, or hemicellulose. There were no differences between HM and RM in any of the ATTD variables tested. In conclusion, reducing PS of corn DDGS from 670 to 450 μm either with an HM or with an RM improved the digestibility of DM, GE, and AEE and modestly improved the digestibility of N in growing and finishing pigs. However, reducing the PS of corn DDGS did not affect the digestibility of fiber components.

Feed ingredients and additives could be a potential medium for foreign animal disease entry into the United States. The feed industry has taken active steps to reduce the risk of pathogen entry through ingredients. Medium chain fatty acid (MCFA) and heat pulse treatment could be an opportunity to prevent pathogen contamination. The objective of experiment 1 was to determine the impact of 0, 30, 60, or 90 d storage time on fat-soluble vitamin stability when vitamin premix (VP) and vitamin trace mineral premix (VTM) were blended with 1% inclusion of MCFA (1:1:1 blend of C6:C8:C10) or mineral oil (MO) with different environmental conditions. Samples stored at room temperature (RT) (~22 °C) or in an environmentally controlled chamber set at 40 °C and 75% humidity, high-temperature high humidity (HTHH). The sample bags were pulled out at days 0, 30, 60 and 90 for RT condition and HTHH condition. The objective of experiment 2 was to determine the effect of heat pulse treatment and MCFA addition on fat-soluble vitamin stability with two premix types. A sample from each treatment was heated at 60 °C and 20% humidity. For experiment 1, the following effects were significant for vitamin A: premix type × storage condition (P = 0.031) and storage time × storage condition (P = 0.002) interactions; for vitamin D3: main effect of storage condition (P < 0.001) and storage time (P = 0.002); and for vitamin E: storage time × storage condition interaction (P < 0.001). For experiment 2, oil type did not affect the stability of fat-soluble vitamins (P > 0.732) except for vitamin A (P = 0.030). There were no differences for fat-soluble vitamin stability between VP and VTM (P > 0.074) except for vitamin E (P = 0.016). Therefore, the fat-soluble vitamins were stable when mixed with both vitamin and VTM and stored at 22 °C with 28.4% relative humidity (RH). When premixes were stored at 39.5 °C with 78.8%RH, the vitamin A and D3 were stable up to 30 d while the vitamin E was stable up to 60 d. In addition, MCFA did not influence fat-soluble vitamin degradation during storage up to 90 d and in the heat pulse process. The vitamin stability was decreased by 5% to 10% after the premixes was heated at 60 °C for approximately nine and a half hours. If both chemical treatment (MCFA) and heat pulse treatment have similar efficiency at neutralizing or reducing the target pathogen, the process of chemical treatment could become a more practical practice.