1. Analysis of an industrial production suspension ofBacillus lentussubtilisin crystals by powder diffraction: a powerful quality-control tool
- Author
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Keith S. Wilson, Christian Grundahl Frankær, Kenny Ståhl, Pernille Harris, Esben Peter Friis, Majbritt Thymark, Jens Erik Nielsen, Johan P. Turkenburg, Olga V. Moroz, and Stein Ivar Aspmo
- Subjects
Models, Molecular ,Diffraction ,Materials science ,Resolution (electron density) ,Subtilisin ,Bacillus ,General Medicine ,Microscopy, Atomic Force ,Protein Structure, Tertiary ,law.invention ,Crystallography ,Microcrystalline ,Bacillus lentus ,Structural Biology ,law ,Orthorhombic crystal system ,Crystallization ,Suspension (vehicle) ,Powder Diffraction ,Powder diffraction - Abstract
A microcrystalline suspension ofBacillus lentussubtilisin (Savinase) produced during industrial large-scale production was analysed by X-ray powder diffraction (XRPD) and X-ray single-crystal diffraction (MX). XRPD established that the bulk microcrystal sample representative of the entire production suspension corresponded to space groupP212121, with unit-cell parametersa= 47.65,b= 62.43,c= 75.74 Å, equivalent to those for a known orthorhombic crystal form (PDB entry 1ndq). MX using synchrotron beamlines at the Diamond Light Source with beam dimensions of 20 × 20 µm was subsequently used to study the largest crystals present in the suspension, with diffraction data being collected from two single crystals (∼20 × 20 × 60 µm) to resolutions of 1.40 and 1.57 Å, respectively. Both structures also belonged to space groupP212121, but were quite distinct from the dominant form identified by XRPD, with unit-cell parametersa= 53.04,b = 57.55,c= 71.37 Å anda= 52.72,b= 57.13,c= 65.86 Å, respectively, and refined toR= 10.8% andRfree= 15.5% and toR= 14.1% andRfree= 18.0%, respectively. They are also different from any of the forms previously reported in the PDB. A controlled crystallization experiment with a highly purified Savinase sample allowed the growth of single crystals of the form identified by XRPD; their structure was solved and refined to a resolution of 1.17 Å with anRof 9.2% and anRfreeof 11.8%. Thus, there are at least three polymorphs present in the production suspension, albeit with the 1ndq-like microcrystals predominating. It is shown how the two techniques can provide invaluable and complementary information for such a production suspension and it is proposed that XRPD provides an excellent quality-control tool for such suspensions.
- Published
- 2014
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