Search

The tetrahedral amorphous carbon (ta-C) coatings are deposited on piston rings to improve the tribological property of the piston ring-cylinder liner system of the internal combustion engines. The deposition parameters are optimized by molecular dynamics simulation to reduce the cost of coatings' fabrication. The ta-C coatings with higher sp3 fraction, lower friction coefficient, and superior anti-wear properties are achieved by optimizing the incident energy and substrate temperature of carbon atoms. The second nearest-neighbor modified embedded-atom method potential and Tersoff potential are used to describe the interatomic interactions. The effects of the incident energy of the carbon atoms and substrate temperature on the deposition properties of the ta-C coatings are discussed. The numerical results show that the ta-C coatings with high sp3 fraction, high density, and good interface mixing are obtained, and the deposition properties of the ta-C coatings are improved. [ABSTRACT FROM AUTHOR]

Due to its tendency to increase the power of engines, improving their reliability and operational efficiency, the compression ring in combustion engine pistons is embedded in a cast iron insert, which is subjected to the process of "alfining". This involves covering the insert with an Al–Si alloy, which increases the iron content. Research has shown that the β-Al5FeSi phases crystallizing in the area of the insert–piston connection are the main cause of an unstable connection between the silumin casting of the piston and the ring insert. Their unfavourable lamellar morphology and large dimensions are the main causes of weakening in the connection between the insert and the piston, resulting in an unacceptable number of defective products. It has also been found that up to approx. 0.59 wt.% Fe, the pore volume fraction is very small (up to 3%), and there is no correlation. However, after exceeding this value, both the volume fraction of the β-Al5FeSi phase and the number of pores increase monotonically to values of approximately 18% and 14%, respectively, and the correlation between the examined features is statistically significant. These results were compared with known theories of the influence of iron on the porosity of Al–Si alloys, showing that the precipitates of the β-Al5FeSi phase are more important in the porosity fraction than the two-layer oxide films called "bifilms". This research was carried out and verified under industrial conditions in one of the largest piston foundries (Federal-Mogul Gorzyce sp. z o.o., F-MG) on a separate line intended for alfining ring inserts intended for combustion pistons. [ABSTRACT FROM AUTHOR]

The adaptive versions of charting tools are well-established statistical monitoring techniques for detecting unknown changes in the process over a range of shifts. A re-weighted adaptive CUSUM mean (RACUSUM) charting scheme has been proposed in this study for monitoring the range of shifts. The proposed RACUSUM statistic estimates the unknown changes in the ongoing process using an EWMA statistic by plugging in an unbiased shift estimator and choosing a suitable smoothing constant according to the estimated shift to update the slack value of the CUSUM statistic. By employing Monte Carlo simulation using the zero- and steady-state processes, the proposal's run-length (RL) profiles have been calculated. The proposed RACUSUM chart shows more sensitive behavior under the shift delay process than in the case of zero-state. A comparative analysis between the proposal and competitors has been presented using average RL, extra quadratic loss (EQL), and the relative mean index (RMI) as metrics for 1-sided and 2-sided charting schemes. The robustness of the proposed 2-sided RACUSUM chart against non-normality has also been reported. The proposal's applicability has been demonstrated using two cases, one from the artificial and the other from a dataset of piston ring manufacturing industrial process. [Display omitted] • A new re-weighted adaptive CUSUM (RACUSUM) mean chart is designed to monitor shifts in the interval. • The proposal RACUSUM statistic estimates the unknown shift in the process mean. • The run-length (RL) profiles of the 1-sided and 2-sided proposed RACUSUM charts are evaluated using Monte Carlo simulation. • The extra quadratic loss (EQL) and relative mean index (RMI) metrics have been selected for the shifts in the interval. • The designed structure is applied to real piston ring industrial process data. [ABSTRACT FROM AUTHOR]

Copyright of Duzce University Journal of Science & Technology is the property of Duzce University Journal of Science & Technology and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)

With the marine industry's demands for carbon reduction and increased reliability, the friction and wear performance of marine engines is becoming increasingly important. MAX phase materials show great potential in marine engine tribopair materials due to their unique microstructure and performance. The typical MAX phase material Ti3AlC2 was combined with MoDTC and added to the lubricant containing ZDDP additive for the tribopair composed of chromium-based ceramic composite coated steel (CKS) piston rings and cast iron cylinder liners under impact-sliding conditions. Compared to Ti3AlC2 alone, the friction coefficient and wear depth of the designed composite additive MoDTC/Ti3AlC2 were reduced by 36.9% and 41.4%, respectively. The worn surface lubricated with the Ti3AlC2/MoDTC composite additive showed fewer scratches with significantly less plastic deformation and clearer honing grooves. The multi-component tribofilm containing FeS, MoS2, MoO3, ZnO, TiO2, Al2O3, unoxidised particles, short-chain phosphates, and some ZnS was present on the worn cylinder liner surface. The synergistic effect of Ti3AlC2, MoDTC and ZDDP additives in the lubricant can isolate the mutual contact, generate a solid tribofilm and reduce the scratching. This can provide some guidance for the development of high-performance lubricant additives under impact-sliding conditions. [ABSTRACT FROM AUTHOR]

Maintaining the condition of a vessel and its equipment guarantees the scheduled completion of voyages and the safety of the crew. This paper presents condition monitoring techniques for early detection of faults related to piston rings in remote cylinders of two-stroke marine diesel engines. Operational sensor data from the main engine of a container ship are provided by a shipping company. A graphical approach complimented by correlation heatmaps and feature importance from gradient boosting trees are used for feature selection. Support Vector Machine, Random Forest and Extreme Gradient Boosting Trees are tested for residual generation from the nominal behavior. The residual time series gives a good indication of the degradation of the system and can be used for alarm raising under strict rules. It is proven that the proposed method could alert the engine crew of a change in the condition of the piston rings much earlier than existing methods. [ABSTRACT FROM AUTHOR]

This article compares the tribological performance of coatings produced by PVD sputtering. Transition metal dichalcogenide (TMD) coatings doped with carbon (WSC and MoSeC) and nitrogen (WSN and MoSeN) and a conventional diamond-like carbon (DLC) coating are compared. The tribological evaluation was oriented towards the use of coatings on piston rings. Block-on-ring tests in a condition lubricated with an additive-free polyalphaolefin (PAO 8) and at temperatures of 30, 60, and 100 °C were carried out to evaluate the coatings in boundary lubrication conditions. A load scanner test was used to evaluate dry friction and scuffing propensity. In addition to WSN, all other TMD coatings (WSC, MoSeC, and MoSeN) exhibited lower friction than DLC in dry and lubricated conditions. The study reveals that WSC, among TMD coatings, offers promising results, with significantly lower friction levels than DLC, while demonstrating reduced wear and a lower risk of metal adhesion. These findings suggest that WSC may be a viable alternative to DLC in piston rings, with potential benefits for reducing fuel consumption and increasing engine durability. [ABSTRACT FROM AUTHOR]

In these times of efforts to develop high-efficiency hydrogen-adopted or hydrogen-fueled internal combustion engines (ICEs), and concerns related to electric vehicles such as battery cost, drawbacks in harsh winter climates, low range, etc., it is important to generate original ideas in line with the manufacturing of ICEs with improved efficacy. Accordingly, this study presents a comprehensive experimental investigation to observe the cooperated effects of pulse width modulation (PWM)-controlled hydroxy (HHO) gas introduction and improvement in tribological performance of piston ring-cylinder liner mechanism on performance and emission characteristics of a spark-ignition (SI) engine (co-system). The variation of compression ratio (CR), influence of two electrolyzer types of tube electrolyzer (TE) and plate electrolyzer (PE) for production of HHO gas, and zeta potential (ZP)-based dynamic light scattering (DLS) analysis to specify the optimal catalyst concentration in de-ionized water were also observed. Electron cyclotron resonance-chemical vapor deposition (ECR-CVD) method was utilized to bombard the piston ring substrates with diamond-like carbon (DLC) atoms under high energy plasma to improve the mechanical strength of the friction surface. Using linear tribometer, the uncoated (UPR) and coated piston rings (CPR) underwent friction tests to determine the wear rate (WR), and coefficient of friction (COF) which have substantial contribution to frictional losses. The surfaces of the samples were visualized via scanning electron microscopy (SEM) and atomic force microscopy (AFM) before and after abrasion tests to analyze carbon coating and its effects on tribological performance. The observations depicted that HHO flowrate needs to be varied as the engine load and CR change, and based on these observations, PWM control unit was designed, manufactured and reprogrammed so as to adjust electrical power consumption of HHO system when needed. The aforementioned analyses ensured optimization of the overall system so as to maximize the efficiency of the test engine. The co-system with optimized parameters (CPR + HHO + PWM) yielded an increase in average brake power (P e) up to 31%, and average reductions in specific fuel consumption (β), carbon monoxide (CO), unburned hydrocarbon (UHC), and nitrogen oxide (NO x) emissions by 17%, 25%, 19%, and 14%, respectively at engine load range from 20% to 100%. It is expected that this study will be a good guide in terms of developing high-efficient ICEs due to promising results provided by the co-system. • Electrolyzers. • KOH catalyst. • HHO flow control. • Variable compression ratio. • Tribology. [ABSTRACT FROM AUTHOR]

This work focuses on the evolution of lubrication wedge shaping in internal combustion piston engines, taking into account liquid microflows on curved surfaces and coating microgeometries. It introduces a new approach to the analysis of friction losses by simulating the microflow of lubricating oil between the surfaces of piston rings cooperating with the cylinder surface. The models used take into account three types of microgeometry and material expansion. Key results indicate that microirregularities with a stereometry of 0.1–0.2 µm significantly influence the distribution of oil film thickness in the phase of maximum working pressure, which is critical for the functioning of the seal ring. The innovation of the work consists of demonstrating that, despite small changes in the friction force and power in the piston rings, changes in the minimum values of the oil film thickness are significant. The work highlights the failure to take into account microgeometry parameters in friction models, which leads to significant errors in the simulation results, especially in terms of oil film continuity and the contribution of mixed friction. The simulations also indicate that advanced geometric models with high mesh resolution are necessary only for the assessment of changes in oil film thickness during the highest pressure increase in the combustion chamber and taking into account various mixed friction conditions. The results suggest significant progress in engine design and performance, confirming the importance of advanced fluid and mixed friction models in piston engine lubrication research. [ABSTRACT FROM AUTHOR]

Optimizing the design of the top compression ring holds immense importance in reducing friction across both traditional Internal Combustion (IC) engines and hybrid power systems. This study investigates the impact of alternative fuels, specifically hydrogen and CNG, on the behavior of top piston rings within internal combustion (IC) engines. The goal of this approach is to understand the complex interplay between blow-by, fuel type, material behavior, and their effects on ring friction, energy losses, and resulting ring strength. Two types of IC engines were analyzed, taking into account flow conditions derived from in-cylinder pressures and piston geometry. Following ISO 6622-2:2013 guidelines, thick top compression rings made from varying materials (steel, cast iron, and silicon nitride) were investigated and compared. Through a quasi-static ring model within Computational Fluid Dynamics (CFD), critical tribological parameters such as the minimum film and ring friction were simulated, revealing that lighter hydrogen-powered engines with higher combustion pressures could potentially experience approximately 34.7% greater power losses compared to their heavier CNG counterparts. By delving into the interaction among the fuel delivery system, gas blow-by, and material properties, this study unveils valuable insights into the tribological and structural behavior of the top piston ring conjunction. Notably, the silicon nitride material demonstrates promising strength improvements, while the adoption of Direct Injection (DI) is associated with approximately 10.1% higher energy losses compared to PFI. Such findings carry significant implications for enhancing engine efficiency and promoting sustainable energy utilization. [ABSTRACT FROM AUTHOR]

A simple numerical approach is developed to predict the wear and friction of piston ring pack and cylinder liner during the break-in period and under transient speed conditions. In the model, a solution of mixed lubrications using the load-shearing concept is presented based on the selected elastic-plastic equations of asperity contacts in conjunction with well-established elastohydrodynamic equations. The model takes shear-thinning, thermal effects in elastohydrodynamic lubrication (EHL) and lubricant starvation effects into account. Modified Archard's wear coefficient to describe the piston ring against cylinder liner wear is introduced. The approach is valid for the calculations of the asperity pressure at low values of the ratio of oil film thickness to combined roughness of the interacting surfaces, that is, less than 0.5. Applications are discussed, including association of piston side thrust force on wear and friction characteristics of piston ring/cylinder bore, gas blowby through the ring pack on the cylinder liner wear, a strong coating dependence for the piston ring wear, and wear distribution across the stroke under engine operating conditions. A good agreement between the experimental and analytical data indicates that the proposed model can be used to predict the wear and friction of the piston ring pack sliding against cylinder liner. [ABSTRACT FROM AUTHOR]

Squeeze film dampers are used to reduce vibration in aircraft jet engines supported by rolling element bearings. The underlying physics of the squeeze film dampers has been studied extensively over the past 50 years. However, the research on the SFDs is still ongoing due to the complexity of modeling of several effects such as fluid inertia and the modeling of the piston rings, which are often used to seal SFDs. In this work, a special experimental setup has been designed to validate the numerical models of SFDs. This experimental setup can be used with various SFD geometries (including piston ring seals) and simulate almost all conditions that may occur in an aircraft jet engine. This work also focuses on the inertia forces of the fluid. The hydrodynamic pressure distribution of a detailed 3D-CFD model is compared with the solution of the Reynolds equation including inertia effects. Finally, the simulation results are compared with experimental data and good agreement is observed. [ABSTRACT FROM AUTHOR]

Copyright of Bulletin of the L.N. Gumilyov Eurasian National University. Technical science & Technology series is the property of L.N. Gumilyov Eurasian National University and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)

In order to investigate the effects of Ionic Liquid (IL) additives on the tribological properties of the key pairs of internal combustion engine, nitriding cylinder liner and molybdenum spray piston ring under high-reinforcement conditions, the lubricating oil with 2% ionic liquid mass fraction is used to lubricate the pairs. By analyzing the surface morphology, composition and tribological chemical reaction products of the worn pairs, the paper investigates wear behavior and relates mechanism of pair under ionic liquid lubrication, and evaluates its influence on friction, wear and wear characteristics of pairs. The experimental results show that the ionic liquid additive can improve the tribological properties of nitriding cylinder liner and molybdenum injection piston ring pair. The ionic liquid has the best tribological properties at 180 °C, which is related to the tribological chemical reaction of ionic liquid on the surface of cylinder liner and its products. [ABSTRACT FROM AUTHOR]

A major problem in lubricated piston ring/cylinder liner contact sliding systems is the tribological failure mechanisms known as scuffing. In order to evaluate and better understand this damage phenomenon in these tribological systems, a tilted linear tribometer (TE77) for application-oriented reciprocating model tests was developed and validated with scuffed field engine parts. With precise oil lubrication, original engine parts, such as CKS-coated piston rings (chromium-based coating with included aluminum oxides), original liners and fully formulated lubrications, were tested under conditions similar to the most critical part of the internal combustion engines (ICEs), known as fired top dead center (FTDC). Various in situ measurements during the tests allowed for a detailed investigation of the damage processes (crack transformation) on the tribological components. For the coated piston ring, vertical cracks were attributed to residual stresses, while horizontal cracks resulted from shear stresses. The crack transformation and wear results from other studies were confirmed for the liner. The results from FIB (Focused Ion Beam) cuts, along with EDS and SEM analyses, revealed that Fe (deriving from material transfer) acts as a catalyst on the CKS layer for the tribopads and that zinc sulfides are not present everywhere. [ABSTRACT FROM AUTHOR]

General reductions in lubricant viscosities and increasing loads in machine components highlight the role of tribofilms in providing surface protection against scuffing. However, the relationship between the scuffing process and the growth and removal of tribofilm is not well understood. In this study, a multiphysics coupling model, which includes hydrodynamic lubrication, asperity contact, thermal effect, tribochemistry reaction, friction, and surface wear, was developed to capture the initiation of surface scuffing. Simulations and experiments for a piston ring and cylinder liner contact were conducted following a step-load sequence under different temperature conditions. The results show that high temperature and extreme load could induce the lubricant film collapse, which in turn triggers the breakdown of the tribofilm due to the significantly increased removal process. The failures of both lubricant film and tribofilm progress instantaneously in a coupling way, which finally leads to severe scuffing. [ABSTRACT FROM AUTHOR]

A new method is proposed for assessing the wear resistance of polymer materials according to the “finger — disk” friction scheme. It involves changing the geometry of the friction zone of polymer samples — the “finger” sphere is replaced by a truncated cone. The developed method is tested on samples of polyetheretherketone (PEEK) and polymer composite materials (PCM) based on polytetrafluoroethylene (PTFE, fluoroplast-4), in particular, obtained after laser ablation with the addition of carbon fibers. The relevance lies in simplifying the manufacture of samples, as well as the possibility of quickly changing the geometric parameters of their working part, which expands the scope of the method with respect to the latest polymer materials and composites based on them. The practical significance of the results is confirmed by their use at such enterprises as JSC “Grodno Azot” and JSC “Grodno Mechanical Plant”, which serially produce tribotechnical PCM.

Process monitoring using control charts is a common quality control method to plot the manufacturing process data and compare it to the control limits in the manufacturing process. Construction of the statistical control charts is recently suggested on the basis of the flexible triangular fuzzy quality rather than common interval-valued quality. Two new percentile-based approaches are investigated in this paper to construct mean and range control charts for the degree of belonging observations to the triangular fuzzy quality. A real-world case study about automobile engine piston rings is presented to show the performance of the proposed control charts. [ABSTRACT FROM AUTHOR]

Copyright of Structural Integrity & Life / Integritet i vek Konstrukcija is the property of University of Belgrade, Faculty of Mechanical Engineering and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)

In an internal combustion (IC) engine, the failure of engine parts due to friction and wear is a serious issue. This can be reduced by employing suitable surface modification techniques such as thermal barrier coatings, laser-assisted surface engineering techniques, carbon nanotubes, etc. These techniques help to decrease the frictional forces and improve the tribological, mechanical and corrosion-resistant properties of the engine components. This paper highlights the distinct causes of the failure of engine parts and the role of different surface modification techniques in improving the tribological and mechanical properties of the engine parts. After that, the preventive measures for engine parts failure including online condition monitoring and maintenance strategies are presented. Finally, the future scope and challenges are discussed. [ABSTRACT FROM AUTHOR]

With escalating environmental standards and the pursuit of energy efficiency, Gasoline Direct Injection (GDI) technology has become crucial for enhancing engine performance and reducing emissions. As a vital component of the engine, the design of the piston ring significantly influences the thermodynamic performance of the engine. This paper systematically studies the thermodynamic impact of piston ring gaps in GDI engines. Initially, through the analysis of heat transfer and piston strength associated with piston ring gaps, the effects on engine thermal efficiency and structural stability are explored. Subsequently, by integrating three different thermal analysis boundary conditions and mechanical load conditions, we assess how these variables affect the piston's thermal state and engine performance. Existing studies, often relying on simplified models or empirical formulas, tend to overlook the complex thermodynamic and mechanical interactions under actual operating conditions, resulting in inadequate predictive accuracy. This research introduces more complex boundary condition simulations, aiming to provide a more precise method for predicting piston performance, thus offering theoretical support and practical guidance for the optimization of GDI engine design. This study not only fills the research gap regarding piston ring gaps but also provides new perspectives and data support for engine design and optimization, contributing to the advancement of efficient, low-emission engine technologies. [ABSTRACT FROM AUTHOR]

This study aims to investigate the performance of artificially aged prototype engine oils through friction and wear experiments. Experiments were performed on a piston ring – cylinder liner model system with boundary conditions derived from real-life operating conditions. The experimental design implemented two prototype oils (SAE 0W-12 and 0W-16) in unaltered and artificially aged form. An additional fully formulated off-the-shelf engine oil (SAE 0W-20) was also aged and analyzed as reference. Oil samples were artificially aged in a custom rig, to simulate long-term in-engine use through thermal cycling at 180 °C. Fourier Transformed Infrared Spectroscopy of the lubricant samples highlighted a depletion of zinc dialkyl-ditiophosphate antiwear additives in all cases, which is comparable to a selected in-service oil. Oxidation was also measurable, albeit lower compared to the in-service sample. Averaged friction coefficients showed a ranking of aged 0W-12 < aged 0W-16 < unaltered 0W-12 < unaltered 0W-16. A decrease in surface roughness was experienced with aged oil samples, whereas unaltered 0W-16 oil produced an unexpected transition in the wear phenomenon and resulted in severe wear. [ABSTRACT FROM AUTHOR]

The arrangement of a pit-shaped surface texture on the surface of a cylinder liner significantly affects reductions in piston ring friction, and the influence of the structural parameters and spatial distribution on piston ring friction power consumption is unclear. In this paper, the diameter, depth, axial spacing distance, and radial spacing distance of the pits on the inner surface of a cylinder liner were used as variable parameters to process the surface textures of different schemes, and then a friction and wear test was carried out on UMT piston ring–cylinder liner specimens, several texture schemes with the best anti-friction effect were selected, an engine bench test was carried out by comparing these texture schemes with non-texture schemes, and the frictional torque and fuel consumption of the engine were studied at different oil temperatures. The results show that the depth of the pits in the surface texture of a cylinder liner has a greater influence on the friction reduction effect, followed by the radius. The higher the oil temperature in the engine bench test, the greater the impact of the surface texture. The reduction in fuel consumption was greater in the lower-speed region after structuring the textured cylinder liner compared to the non-textured cylinder liner. Specifically, the friction coefficient was mainly affected by the depth of the pits, and the depths of the pits in the texture schemes with good friction reduction effect were all 17–19 μm. The best friction reduction could be achieved when the pit radius is around 50 μm, with little difference in pit depth. When the oil temperature was 95 °C, the average drag torque reduction was about 1.69 Nm; when the oil temperature was 105 °C, the decrease was about 2.54 Nm; and when the oil temperature was 105 °C, the decrease was about 4.53 Nm. After adding the surface texture of the cylinder liner, the fuel consumption rate of the engine equipped with the structured cylinder liner was generally reduced compared with that of the original cylinder liner engine. Among them, the average and subsequent consumption rate of surface assembly scheme 11 decreased the most, with a value of 1.3 g/kwh. [ABSTRACT FROM AUTHOR]

Abnormal wear of the cylinder liner and piston ring in a marine diesel engine will lead to the failure of the diesel engine and colossal energy loss. Using lubricating oil additive with good anti-friction and anti-wear properties effectively inhibits the abnormal wear of cylinder liner and piston rings in diesel engine. The potassium borate/graphene (PB/GN) nano-composite lubricant additive suitable for a marine diesel engine was prepared in this study. Its tribological properties in 500 N base oil were investigated using a pin-on-disk tribotester under various loads and temperature. The frictional surface was comprehensively analyzed using field emission scanning electron microscopy (FESEM), energy dispersive spectrometer (EDS), x-ray photoelectron spectroscope (XPS) and Raman to explore the lubrication mechanisms of the PB/GN nano-composite additive. The results indicated that the PB/GN nano-composite additive could substantially improve the tribological performances of 500N base oil. This could be attributed to the good thermal conductivity of graphene and the tribofilms composed of C, FeO, Fe2O3 and B2O3 formed on the worn surface. The synergy of PB and GN enhanced the tribological performances of base oil. [ABSTRACT FROM AUTHOR]

The widespread adoption of renewable energy hinges on the efficient transportation of hydrogen. Reciprocating piston compressor technology in non-lubricated operation will play a key role, ensuring high flow rates and compression ratios. These systems rely on advanced high-strength sealing solutions for piston and rod packing rings utilizing advanced fiber-reinforced polymers. Polyphenylene sulfide (PPS) polymer matrix composites have seen use in tribological applications and promise high mechanical strength and wear resistance. The presented work describes carbon and glass fiber-reinforced PPS matrix polymers in comparison, which are characterized by complementary methods to investigate their properties and potential for application in reciprocating compressor under non-lubricated operation. Thermo-mechanical and tribological testing was supported by microstructure analysis utilizing advanced X-ray and electron imaging techniques. New insights in micromechanical deformation behavior in regard to fiber materials, interface strength and orientation in fiber-reinforced polymers are given. Conclusions on the suitability of different PPS matrix composites for high-pressure hydrogen compression applications were obtained. [ABSTRACT FROM AUTHOR]

The performance and efficiency of internal combustion engines heavily rely on the tribological characteristics of the piston ring-cylinder couple. Various coating materials have been introduced to the piston ring and cylinder liner surfaces to enhance durability and reduce frictional losses. This study investigated the tribological properties of the piston ring coated with different materials between the cylinder-ring pair. The piston rings were coated with palladium (Pd) and manganese phosphate (Mg) materials using an electrochemical method. As a result of the experimental study, it has been determined that cylinder liner and ring specimens exposed to friction at low speeds are subject to more wear than at higher speeds. When comparing coated piston rings, it was found that the Pd-coated piston ring exhibited a lower coefficient of friction and wear rate compared to the Mg-coated piston ring. When the wear rates are examined at 30 °C and under 80 N load, an average of 27% reduction was observed for the Pd-coated ring compared to the Mg-coated ring and an average of 33% at 80 °C. According to the Chi-square test, the best results in ring wear rate were obtained with 40N load, 150 rpm, 80 °C temperature, and Pd-coated ring. [ABSTRACT FROM AUTHOR]

In Mexico, diesel is the second most used fuel, representing 28% of the national consumption, being the largest greenhouse gas emitter. In this work, the diesel engine can run smoothly in dual combustion mode diesel fuel/oxyhydrogen gas (OH 2 G) because OH 2 G fed to the diesel engine is limited by the volume available in the combustion chamber; this allows the timing and pressure in the combustion chamber to be kept within the limits of the engine y a combustion without detonations was observed, the existing infrastructure is used, and the consumption of diesel and contaminants emissions could be reduced. This study shows the effects produced in the engine combustion chamber by the dual combustion process of diesel fuel/oxyhydrogen after 500 h of operation. Two air-cooled mono-cylinder diesel engines with a displacement of 405 cm3 were operated; a D100 engine was operated with 100% diesel and OH 2 10 engine in dual combustion (diesel fuel/oxyhydrogen) was operated. Both engines were maintained at 40% load with respect to their maximum power during 500 h OH 2 G was generated in situ by alkaline electrolysis, and a flow of 2 sL min-1 was fed through the intake port during the suction stroke of the engine. Visual analysis, weight and dimensions of the engine parts, metallographic analysis, oil analysis, and electrolyte drag were used to determine the effects on the component materials. For the engine with dual combustion, diesel fuel/oxyhydrogen, was no structural damage to the engine components, although a slight corrosion onset was observed in some components, such as the piston ring. Moreover, iron and aluminum in the oil were off-standard, which is attributed to the corrosion processes occurring because of water steam containing electrolyte traces being fed to the engine with the oxyhydrogen gas. This implies that more oil changes are necessary within a short period. Therefore, a more robust gas purification process will be implemented, and the injection system will be optimized. • Structural and oxidation effects by the dual combustion diesel/oxyhydrogen were analyzed at 500 h of engine operation. • OH2G was generated in situ by alkaline electrolysis. • There is no structural damage in the components of the engine chamber by the dual combustion process. • Superficial oxidation processes and lacquer generation on some components in the dual combustion engine were observed. • Al and Fe were found to be out of standard in the dual combustion engine oil, attributed to electrolyte drag. [ABSTRACT FROM AUTHOR]

The use of synthesis gas (SYNGAS) from waste gasification has been pointed out as a key strategy to help the energy transition. However, SYNGAS' low calorific power is considered a difficult obstacle to its technological use in internal combustion engines. To overcome this, a novel free-piston linear motor has been proposed to pave the way for the use of SYNGAS in the mobility sector. Surface texturing has vast potential to reduce friction losses in this system. This study utilizes a deterministic numerical model to investigate the mixed lubrication performance of a textured piston ring/cylinder liner conjunction in a free piston engine. The model considers the simultaneous solution of the lubrication and asperity contact problems at the roughness scale, including texturing features on the cylinder surface. The numerical model employs the Reynolds equation with mass-conserving cavitation to calculate the inter-asperity fluid pressure. The rough contact model utilizes the Hertz theory for elastic contact to calculate the contact pressure at each asperity between the piston liner surface and the admitted smooth and rigid ring surface. Surface texturing demonstrated remarkable effectiveness, particularly in the hydrodynamic lubrication regime, with a maximum friction reduction of 38.5% observed for an area coverage of 50%. This was accompanied by a notable shift in the transition from the boundary to the mixed lubrication regime. The textured surfaces exhibited consistent efficiency in reducing fluid pressure and shear stress as the coverage of the textured areas increased. The incorporation of dimples on these surfaces played a crucial role by augmenting the lubricant storage capacity while concurrently reducing the real shear and contact areas. This study offers valuable insights into the nuanced friction-reducing mechanisms of surface textures, illuminating their influence on the coefficient of friction and the formation of lubricant films across various lubrication regimes. [ABSTRACT FROM AUTHOR]

A common consensus is that an optimized curve profile of the stroke ring in the multiple-stroke piston motor can make the output torque more stable. However, the ring generates elastic deformation during operation, which causes the piston component movement trajectory to deviate from the ideal design curve. To address this issue, first, a liquid–solid coupling simulation model was established to obtain the deformation of the ring, and the accuracy of the model was verified through experiments. Second, a stroke ring curve design method based on elastic deformation pre-compensation was proposed. Through this method, a compensated curve can be obtained to make the actual working curve more in line with the ideal curve. Finally, the dynamic characteristics of three different types of multiple-stroke piston motor curves were analyzed—the ideal design curve, the uncompensated working curve, and the compensated working curve. The results showed that the motor torque pulsation rates are 0.821%, 4.723%, and 0.986%, respectively, and the compensated working curve has a relatively reduced pulsation rate of 79.12% compared to the uncompensated working curve, which verifies that this design method can effectively improve motor performance. [ABSTRACT FROM AUTHOR]

Background: Piston rings are one of the most vital and critical components of ICEs. The purpose of the piston rings is to provide effective sealing so that the heat from the piston can be transferred to the cylinder wall and oil from the crankcase should be kept away from the combustion chamber. The wear of piston rings directly affects the efficiency and performance of the engine. As a result, to diagnose piston rings faults, an effective condition monitoring and fault diagnosis methodology must be adopted. Purpose: In this study, an attempt has been carried out to diagnose piston ring scuffing faults using vibration signature analysis. Methods: An accelerometer sensor was used to collect time domain vibration signals from the healthy and all faulty engine operating conditions. Spectral feature analysis techniques such as the fast Fourier transform (FFT), power spectrum density (PSD), and empirical mode decomposition (EMD) were used to post-process the acquired signals. Further, a neural network technique known as multi-layer perceptron (MLP) was employed to develop the model for the classification of piston ring scuffing faults. In the end, the outcomes of signal processing and machine learning techniques were evaluated for both engine operating conditions. Results: The results showed clear shreds of fault diagnostic information using FFT, PSD, and EMD analyses whereas the MLP technique provided the best neural network architecture with the least mean squared error value. Conclusion: The results obtained using the signal processing techniques can be considered as a reference for the diagnosis of various engine component faults viz. gudgeon pin, gears, bearings, camshaft, etc. Further, the classification models created with these signals may be utilized in the automobile sector to forecast faults in the previously stated engine components. [ABSTRACT FROM AUTHOR]

The vast majority of research dedicated to enhancing the homogenous charge compression ignition (HCCI) low-temperature combustion system is focused on improving controllability, efficiency and emissions. This article aims to assess the impact of HCCI combustion on the operation of the piston ring system. Utilizing the measured pressures in the combustion chamber of a single-cylinder research engine operating in spark ignition (SI) and HCCI modes at various loads, simulations were carried out using an advanced ring pack model. This model integrates the gas flow, ring dynamics and ring mixed lubrication models. Simulations revealed that differences in the pressure above the piston between the HCCI and SI combustion significantly influence ring pack performance. The predicted energy losses due to the friction of piston rings against the cylinder liner are up to 5% higher in the HCCI engine than in the SI engine. This identified drawback diminishes the advantages of the HCCI engine resulting from higher thermal efficiency, and efforts should be made to minimize this negative impact. [ABSTRACT FROM AUTHOR]

The cylinder liner and piston ring form the most crucial friction pair in the diesel engine, contributing 35–40% of its overall friction losses. Recent research indicates that transient heat transfer significantly affects piston ring lubrication. However, the impact of such a transfer on varying surface textures and lubrication traits remains unclear. This paper takes the piston ring–cylinder liner of a certain diesel engine as the research object, which is based on a two-dimensional averaged Reynolds function and Greenwood–Tripp micro convex body contact model; establishes a numerical calculation model of the transient heat fluid lubrication characteristics of a vertical piston ring–cylinder liner assembly by combining the oil film thickness equation, energy equation, lubricating oil viscosity–temperature, and viscosity pressure characteristics; avoids large errors associated with assuming different temperature values for lubricants; and also uses the cylinder liner surface texturing technique to examine the effects of surface texturing on lubrication properties in the presence of transient thermal fluids. The findings indicate that employing transient thermal fluid for determining the mean value of the oil film temperature in isothermal lubrication calculations yields comparable values for minimum oil film thickness and frictional power consumption, while the friction power consumption calculated by the transient thermal fluid is slightly lower. The depth of the recesses on the surface of the cylinder liner should be minimized, while the radius of the texture should be maximized, taking into consideration the current circumstances. Compared with a cylindrical texture, a spherical texture achieves lower friction with good lubrication indexes. [ABSTRACT FROM AUTHOR]

To enhance the efficiency of automotive engines, a comprehensive understanding of friction generation within their components is paramount. Moreover, extensive global research efforts have been dedicated to nanoparticles, leading to the emergence of nanolubricants. In this study, an investigation was conducted focused on the piston ring–cylinder tribological interaction using fullerenes as additives. This is a very important issue since the friction forces can be significantly reduced. In order to solve this problem, a 2D CFD approach was implemented, taking into account a roughness model and temperature variations. The obtained results clearly show a friction reduction using fullerenes as additives compared to both synthetic and monograde oils. Furthermore, using fullerene oils, the performance of the compression piston ring system is improved due to friction reduction and the change of the temperature distribution. This study is beyond SOTA, since there is a limited contribution in the field of such nanolubricants in compression piston ring system. It is evident that the friction force is reduced by 42% compared to synthetic oils, showing a perspective on more tribologically efficient internal combustion engines. [ABSTRACT FROM AUTHOR]

This work focuses on the evolution of lubrication wedge shaping in internal combustion piston engines, taking into account liquid microflows on curved surfaces and coating microgeometries. It introduces a new approach to the analysis of friction losses by simulating the microflow of lubricating oil between the surfaces of piston rings cooperating with the cylinder surface. The models used take into account three types of microgeometry and material expansion. Key results indicate that microirregularities with a stereometry of 0.1–0.2 µm significantly influence the distribution of oil film thickness in the phase of maximum working pressure, which is critical for the functioning of the seal ring. The innovation of the work consists of demonstrating that, despite small changes in the friction force and power in the piston rings, changes in the minimum values of the oil film thickness are significant. The work highlights the failure to take into account microgeometry parameters in friction models, which leads to significant errors in the simulation results, especially in terms of oil film continuity and the contribution of mixed friction. The simulations also indicate that advanced geometric models with high mesh resolution are necessary only for the assessment of changes in oil film thickness during the highest pressure increase in the combustion chamber and taking into account various mixed friction conditions. The results suggest significant progress in engine design and performance, confirming the importance of advanced fluid and mixed friction models in piston engine lubrication research.