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The materials science neutron diffractometer STRESS-SPEC located at FRM II is a dedicated instrument for strain and pole figure measurements. Both methods make complementary demands on sample handling. On one hand pole figure measurements need a high degree of freedom to orient small samples and on the other hand in strain investigations it is often necessary to handle large and heavy components. Therefore a robot based sample positioning system was developed, which has the capability to provide both possibilities. Based on this new robot system further developments like a full automated sample changer system for texture measurements were accomplished. Moreover this system opens the door for combined strain and texture analysis at STRESS-SPEC.

In times of increasing product variance and demand for highest quality, 100% inspection of parts is often mandatory along the supply chain and the incoming goods control of assembly processes, respectively. A promising approach to reach this goal is the use of robot-assisted measurement systems. However, such systems require high efforts to program the robot for every new part and thus are seldom implemented in high-variant assembly systems. Consequently, this work proposes a system for automated programming of robot-mounted optical scanning devices. Additionally, algorithms to automatically extract measurement features and generate collision-free robot scanning paths from CAD models are described.

Today's manufacturing and assembly systems have to be flexible to adapt quickly to an increasing number and variety of products, and changing market volumes. To manage these dynamics, several production concepts (e.g., flexible, reconfigurable, changeable or autonomous manufacturing and assembly systems) were proposed and partly realized in the past years. This paper presents the general principles of autonomy and the proposed concepts, methods and technologies to realize cognitive planning, cognitive control and cognitive operation of production systems. Starting with an introduction on the historical context of different paradigms of production (e.g., evolution of production and planning systems), different approaches for the design, planning, and operation of production systems are lined out and future trends towards fully autonomous components of an production system as well as autonomous parts and products are discussed. In flexible production systems with manual and automatic assembly tasks, human-robot cooperation is an opportunity for an ergonomic and economic manufacturing system especially for low lot sizes. The state-of-the-art and a cognitive approach in this area are outlined. Furthermore, introducing self-optimizing and self-learning control systems is a crucial factor for cognitive systems. This principles are demonstrated by a quality assurance and process control in laser welding that is used to perform improved quality monitoring. Finally, as the integration of human workers into the workflow of a production system is of the highest priority for an efficient production, worker guidance systems for manual assembly with environmentally and situationally dependent triggered paths on state-based graphs are described in this paper.