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Conventional approaches to creating high‐resolution electric circuits face challenges such as the requirement for skilled personnel and expensive equipment. In response, we propose an innovative strategy that leverages a photochemically modified porous polymer skeleton for in‐situ circuit fabrication. By developing maskless surface energy manipulation that guides PEDOT:PSS‐based conductive ink deposition, electric circuits with high precision, density, stability and adaptability are effortlessly engineered within or atop the porous skeleton, enabling transitions between 2D and 3D circuit configurations. This process simplifies prototyping while significantly reducing costs and maintaining efficiency, promising advancements across various technological sectors. [ABSTRACT FROM AUTHOR]

Conventional approaches to creating high‐resolution electric circuits face challenges such as the requirement for skilled personnel and expensive equipment. In response, we propose an innovative strategy that leverages a photochemically modified porous polymer skeleton for in‐situ circuit fabrication. By developing maskless surface energy manipulation that guides PEDOT:PSS‐based conductive ink deposition, electric circuits with high precision, density, stability and adaptability are effortlessly engineered within or atop the porous skeleton, enabling transitions between 2D and 3D circuit configurations. This process simplifies prototyping while significantly reducing costs and maintaining efficiency, promising advancements across various technological sectors. [ABSTRACT FROM AUTHOR]

With the constant increase of electronic waste globally, society is demanding and governments are boosting the development of electronics with less pollutant materials and reduced environmental impact. One way to achieve this is to implement materials that are functional and structural at the same time, reducing material use and assembling parts. Further, printing techniques, such as screen printing, reduce considerably costs and time compared with conventional electronics; combined with methods to conform printed electronics to a 3D shape, such as thermoforming, allow to obtain nonplanar surface electronics simply and efficiently. Herein, screen‐printable inks made of styrene–ethylene/butylene–styrene and different aspect‐ratio carbon‐based materials for conformable electronics are reported. The inks are prepared with carbon black, carbon nanotubes, and reduced graphene oxide as conductive fillers, printed on a flexible substrate and thermoformed. Carbon black and carbon nanotube samples are functional after the process, with conductivities of 96 and 141 S m−1 for the best performing sample of each filler, respectively. Rheological, morphological, thermal, and electrical properties of the materials are also characterized. This study shows the influence of the filler's type and aspect ratio on the morphology and electrical conductivity of the printed materials before and after thermoforming. [ABSTRACT FROM AUTHOR]

Carbon-based conductive inks, with their low cost, ease of fabrication, and environmental friendliness, have a wide range of applications. In this study, we present the development of a candle-soot-based conductive ink through a simple and cost-effective synthesis process. The composite was formulated by incorporating candle-soot with PVDF-HFP polymer using DMF as a solvent. The study evaluates the performance of different amounts of carbon present in a candle-soot-polymer composite. The conductive ink was also filled in a ballpoint refill, circuits were drawn, and I–V responses were studied. The conductive films were thoroughly characterized using SEM, EDX, TGA, and IV characteristics. XRD and FTIR analyses were performed to assess the properties of the conductive film (CPC4) and candle-soot. Four distinct conductive ink formulations were synthesized by varying the percentage of candle-soot. I-V studies revealed that the electrical resistance of the composite films decreased with increasing candle-soot content. The results demonstrated excellent conductivity, enabling the fabrication of simple and functional conductive circuits on paper using the developed CPC4 ink. Candle-soot, as filler, exhibited promising results comparable to expensive conductive fillers such as graphene and multi-walled carbon nanotubes. The developed conductive ink shows promising performance in flexible electronic devices, offering a cost-effective and environmentally friendly alternative. [ABSTRACT FROM AUTHOR]

Natural polymer substrates are gaining attention as substitutes for plastic substrates in electronics, aiming to combine high performance, intricate shape deformation, and environmental sustainability. Herein, natural wood veneer is converted into a transparent wood film (TWF) substrate. The combination of 3D printing and origami technique is established to create programmable wood-based origami electronics, which exhibit superior flexibility with high tensile strength (393 MPa) due to the highly aligned cellulose fibers and the formation of numerous intermolecular hydrogen bonds between them. Moreover, the flexible TWF electronics exhibit editable multiplexed configurations and maintain stable conductivity. This is attributed to the strong adhesion between the cellulose-based ink and TWF substrate by non-covalent bonds. Benefiting from its anisotropic structure, the programmability of TWF electronics is achieved through sequentially folding into predesigned shapes. This design not only promotes environmental sustainability but also introduces its customizable shapes with potential applications in sensors, microfluidics, and wearable electronics. Wood-based electronics are typically constrained in their ability to undergo complex shape deformation. Here, authors integrate transparent wood film and cellulose-based conductive ink for flexible electronic origami devices that have been demonstrated as a proof-of-concept for human motion sensors. [ABSTRACT FROM AUTHOR]

Carbon nanotubes (CNTs), owing to their superior electrical and mechanical properties, are a promising alternative to nonmetallic electrically conducting materials. In practice, cellulose as a low‐cost sustainable matrix has been used to prepare the aqueous dispersion of cellulose‐CNT (C‐CNT) nanocomposites. However, the compatibility with conventional solution‐processing and structural rearrangement for improving conductivity has yet to be determined. Herein, a straightforward route to prepare a conductive composite material from single‐walled CNTs (SWCNTs) and natural pulp is reported. High‐power shaking realizes the self‐alignment of individual SWCNTs in a cellulose matrix, resulting from the structural change in molecular orientations owing to countless collisions of zirconia beads in the aqueous mixture. The structural analysis of the dried C‐CNT films confirms that the entanglement and dispersion of C‐CNT nanowires determine the mechanical and electrical properties. Moreover, the rheological behavior of C‐CNT inks explains their coating and printing characteristics. By controlling shaking time, the electrical conductivity of the C‐CNT films with only 9 wt.% of SWCNTs from 0.9 to 102.4 S cm−1 are adjusted. the optimized C‐CNT ink is highly compatible with the conventional coating and printing processes on diverse substrates, thus finding potential applications in eco‐friendly, highly flexible, and stretchable electrodes is also demonstrated. [ABSTRACT FROM AUTHOR]

Herein we introduce a novel water-based graphite ink modified with multiwalled carbon nanotubes, designed for the development of the first wearable self-powered biosensor enabling alcohol abuse detection through sweat analysis. The stencil-printed graphite (SPG) electrodes, printed onto a flexible substrate, were modified by casting multiwalled carbon nanotubes (MWCNTs), electrodepositing polymethylene blue (pMB) at the anode to serve as a catalyst for nicotinamide adenine dinucleotide (NADH) oxidation, and hemin at the cathode as a selective catalyst for H2O2 reduction. Notably, alcohol dehydrogenase (ADH) was additionally physisorbed onto the anodic electrode, and alcohol oxidase (AOx) onto the cathodic electrode. The self-powered biosensor was assembled using the ADH/pMB-MWCNTs/SPG||AOx/Hemin-MWCNTs/SPG configuration, enabling the detection of ethanol as an analytical target, both at the anodic and cathodic electrodes. Its performance was assessed by measuring polarization curves with gradually increasing ethanol concentrations ranging from 0 to 50 mM. The biosensor demonstrated a linear detection range from 0.01 to 0.3 mM, with a detection limit (LOD) of 3 ± 1 µM and a sensitivity of 64 ± 2 μW mM−1, with a correlation coefficient of 0.98 (RSD 8.1%, n = 10 electrode pairs). It exhibited robust operational stability (over 2800 s with continuous ethanol turnover) and excellent storage stability (approximately 93% of initial signal retained after 90 days). Finally, the biosensor array was integrated into a wristband and successfully evaluated for continuous alcohol abuse monitoring. This proposed system displays promising attributes for use as a flexible and wearable biosensor employing biocompatible water-based inks, offering potential applications in forensic contexts. A novel water-based graphite ink modified with multiwalled carbon nanotubes designed for the development of a wearable self-powered biosensor enabling alcohol abuse detection through sweat analysis. [ABSTRACT FROM AUTHOR]

The integration of electronics into textiles, commonly referred to electronic textiles (e-textiles), has sparked significant interest in recent years owing to their vast potential across diverse industries including healthcare, fashion, sports, and wearable technology. This review paper offers an extensive examination of the current landscape of e-textiles, focusing on their types, applications, conductive materials, and fabrication methods. Regarding fabrication methods, two primary approaches as main groups were introduced and are scrutinized in detail: (1) Fabricating/using conductive yarn/thread and inserting it into the textile using traditional textile techniques such as weaving, knitting, embroidery and so on. (2) Direct applying of conductive coatings onto existing textiles which include sub groups such as deposition techniques, wet coating techniques, printing techniques and in situ polymerization for integrated conductivity. Notably, this review not only elucidates these methodologies but also encapsulates the latest advancements in e-textile fabrication, serving as a vital resource for researchers and developers navigating this rapidly evolving domain. It also acknowledges the main challenges that need to be addressed to fabricate high efficent e-textile. These include ensuring durability with has direct relation with long-term washability and flexibility. Different strategies to improve durability such as using elastic substrates, stretchable conductive ink, improving adhesion between conductive layer and textile along with encapsulation of conductive layer on textile are discussed. By offering a comprehensive overview and highlighting recent innovations, this paper aims to propel further advancements in the realm of e-textiles, facilitating the realization of their full potential across various sectors. [ABSTRACT FROM AUTHOR]

A modified polyol process was used to produce low-cost silver nanowires, which were analyzed using surface plasmon resonance, x-ray diffraction, scanning electron microscopy, and Fourier transform infrared spectroscopy. These nanowires were used to create silver ink with specific properties suitable for inkjet and aerosol printing. The ink's electrical resistivity was 140 µΩ cm on paper and 200 µΩ cm on polyethylene terephthalate and polypropylene. [ABSTRACT FROM AUTHOR]

This study explores the intricate interaction between the properties of textile substrates and screen-printing parameters in shaping fabric circuits using silver conductive ink. Via analyzing key variables such as fabric type, mesh density, and the number of overprinted layers, the research revealed how the porous structure, large surface area, and fiber morphology of textile substrates influence ink absorption, ultimately enhancing the electrical connectivity of the printed circuits. Notably, the hydrophilic cotton staple fibers fabric effectively absorbed the conductive ink into the fabric substrate, demonstrating superior electrical performance compared with the hydrophobic polyester filament fabric after three overprinting, unlike the results observed after a single print. As mesh density decreased and the number of prints increased, the electrical resistance of the circuit gradually reduced, but ink bleeding on the fabric surface became more pronounced. Cotton fabric, via absorbing the ink deeply, exhibited less surface bleeding, while polyester fabric showed more noticeable ink spreading. These findings provide valuable insights for improving screen printing technology for textile circuits and contribute to the development of advanced fabric circuits that enhance the functionality of smart wearable technology. [ABSTRACT FROM AUTHOR]

The growing interest in flexible conductive materials and printed electronic components has spawned a series of new commercial applications, including smart devices, functional clothing, and intelligent packaging. This review summarizes the main preparation techniques for conductive ink fillers, while considering the influence of the source materials (metals, carbon nanoparticles and polymers) that affect the performance of the conductive inks. The preparation methods and related research advances in electronic components (flexible electrodes and sensors) based on inkjet printing and screen‐printing technology are summarized. In addition, the literature review reveals that the current research content rarely considers the influence of printing conditions on the quality of the printed electronic devices, thus indicating that numerous specific engineering challenges need to be overcome for the commercial application of printed electronics. [ABSTRACT FROM AUTHOR]

The relentless drive towards miniaturization and seamless integration of electronic components in wireless communications and wearable devices has significantly increased the demand for flexible, cost‐effective composites with high dielectric constants and low losses. This study presents a wideband, low‐profile, and flexible antenna with excellent on body radiation performance for wearable applications. The antenna is designed using a low‐loss composite film based on PMMA‐PVDF‐HFP‐PZT and silver‐based ink. The proposed flexible antenna exhibits a wide bandwidth of 132.16% with a voltage standing wave ratio (VSWR) of less than two. It achieves a peak gain of 2.76 dBi at 2.92 GHz and maintains a maximum radiation efficiency of 80% across the 1.26–6.17 GHz frequency range. These characteristics demonstrate that the antenna is an effective solution for achieving high data rates and reliable communication links. The antenna's suitability for wearable applications is assessed by testing it on a simulated human body and analyzing its behavior under physical deformation. The results under bending showed only a minimal frequency detuning, which is negligible given the antenna's wide operational bandwidth. The specific absorption rate (SAR) analysis shows values of approximately 1.88 W/kg at 3.5 GHz with an input power of 0.5 W, and 0.279 W/kg at 5.8 GHz with an input power of 0.45 W, which complies with established safety limits for exposure. Overall, these results suggest that the proposed antenna is a viable solution for integration into wearable medical devices, such as a doctor's chest badge, enabling noncontact interactions and reducing the risk of bacterial contamination. [ABSTRACT FROM AUTHOR]

Vibration sensors are widely applied in the detection of faults and analysis of operational states in engineering machinery and equipment. However, commercial vibration sensors with a feature of high hardness hinder their usage in some practical applications where the measured objects have irregular surfaces that are difficult to install. Moreover, as the operating environments of machinery become increasingly complex, there is a growing demand for sensors capable of working in wet and humid conditions. Here, we present a flexible, superhydrophobic vibration sensor with parallel microcracks. The sensor is fabricated using a femtosecond laser direct writing ablation strategy to create the parallel cracks on a PDMS film, followed by spray-coating with a conductive ink composed of MWCNTs, CB, and PDMS. The results demonstrate that the developed flexible sensor exhibits a high-frequency response of up to 2000 Hz, a high acceleration response of up to 100 m/s2, a water contact angle as high as 159.61°, and a linearity of 0.9812 between the voltage signal and acceleration. The results indicate that the sensor can be employed for underwater vibration, sound recognition, and vibration monitoring in fields such as shield cutters, holding significant potential for mechanical equipment vibration monitoring and speech-based human–machine interaction. [ABSTRACT FROM AUTHOR]

Fabricating high-conductive composites and constructing highly conductive networks are crucial for high-performance electrothermal film. In this study, an Ag nanowires/graphene (Ag/G) composite synthesized by liquid-phase exfoliation and in-situ photoreduction is mixed with carbon black (CB) to form a composite conductive ink, and a CB/Ag/G composite electrothermal film with a point-line-plane three-dimensional microstructure is obtained via blade coating process. Both the addition of Ag nanowires and a subsequent compression rolling treatment induce the establishment of the effective conductive network in the film, endowing it with an outstanding conductivity of 399.4 S cm−1. The film reaches a Ts of 204 °C with an input voltage of 3.0 V, and is successfully applied in water heating and de-icing, demonstrating its extraordinary electrothermal performance and vast potential for practical applications. The film is also used as an electromagnetic shielding film and heat dissipation substrate, showing exceptional electromagnetic shielding (42.5 dB) and heat dissipation properties. [ABSTRACT FROM AUTHOR]

Biocompatible, sustainable, and conductive inks are of special interest and are highly valued in the printable bioelectronics. However, the conventional inks, which increase electrical conductivity by mixing metal particles or graphene, can cause long‐term damage when applied to the body and environment. Herein, a method for creating a stable matrix based on a UV‐cross‐linkable polymer to which a conductive polymer can be grafted is investigated to solve the above problems by recycling biomass. Through this, it is possible to achieve high conductivity using only biocompatible and sustainable polymers. Here, conductive inks for printable bioelectronics are developed by grafting polypyrrole on methacrylate‐modified sericin and poly(ethylene glycol) diacrylate (PEGDA). The highest electrical conductivity is achieved by adjusting the ratio of the pyrrole monomers polymerized on each polymer until the conductivity is optimized. Owing to the photoreactive nature of PEGDA, the prepared conductive inks are cross‐linked by UV light, thus giving them easy‐printing properties. The biodegradability, biocompatibility, and electrical properties of the printed patterns are systematically analyzed. This study has significant implications in the field of sustainable and printable bioelectronics as it has developed of a conductive ink with the biocompatibility, biodegradability, and high conductivity that is safer and simpler than conventional methods. [ABSTRACT FROM AUTHOR]

Simple and scalable production of micro-supercapacitors (MSCs) is crucial to address the energy requirements of miniature electronics. Although significant advancements have been achieved in fabricating MSCs through solution-based printing techniques, the realization of high-performance MSCs remains a challenge. In this paper, graphene-based MSCs with a high power density were prepared through screen printing of aqueous conductive inks with appropriate rheological properties. High electrical conductivity (2.04 × 104 S∙m−1) and low equivalent series resistance (46.7 Ω) benefiting from the dense conductive network consisting of the mesoporous structure formed by graphene with carbon black dispersed as linkers, as well as the narrow finger width and interspace (200 µm) originating from the excellent printability, prompted the fully printed MSCs to deliver high capacitance (9.15 mF∙cm−2), energy density (1.30 µWh∙cm−2) and ultrahigh power density (89.9 mW∙cm−2). Notably, the resulting MSCs can effectively operate at scan rates up to 200 V∙s−1, which surpasses conventional supercapacitors by two orders of magnitude. In addition, the MSCs demonstrate excellent cycling stability (91.6% capacity retention and ~100% Coulombic efficiency after 10,000 cycles) and extraordinary mechanical properties (92.2% capacity retention after 5000 bending cycles), indicating their broad application prospects in flexible wearable/portable electronic systems. [ABSTRACT FROM AUTHOR]

Flexible electronics have revolutionized the field by overcoming the rigid limitations of traditional devices, offering superior flexibility and adaptability. Conductive ink performance is crucial, directly impacting the stability of flexible electronics. While metal filler-based inks exhibit excellent conductivity, they often lack mechanical stability. To address this challenge, we present a novel conductive ink utilizing a ternary composite filler system: liquid metal and two micron-sized silver morphologies (particles and flakes). We systematically investigated the influence of filler type, mass ratio, and sintering process parameters on the composite ink's conductivity and mechanical stability. Our results demonstrate that flexible wires fabricated with the liquid metal/micron silver particle/micron silver flake composite filler exhibit remarkable conductivity and exceptional bending stability. Interestingly, increasing the liquid metal content results in a trade-off, compromising conductivity while enhancing mechanical performance. After enduring 5000 bending cycles, the resistance change in wires formulated with a 4:1 mass ratio of micron silver particles to flakes is only half that of wires with a 1:1 ratio. This study further investigates the mechanism governing resistance variations during flexible wire bending. Additionally, we observed a positive correlation between sintering temperature and pressure with the conductivity of flexible wires. The significance of the sintering parameters on conductivity follows a descending order: sintering temperature, sintering pressure, and sintering time. Finally, we demonstrate the practical application of this technology by integrating the composite ink-based flexible wires with conductive polymer-based strain sensors. This combination successfully achieved the detection of human movements, including finger and wrist bending. [ABSTRACT FROM AUTHOR]

Over the past several years, atomically thin two‐dimensional carbides, nitrides, and carbonitrides, otherwise known as MXenes, have been expanded into over fifty material candidates that are experimentally produced, and over one hundred fifty more candidates that have been theoretically predicted. They have demonstrated transformative properties such as metallic‐type electrical conductivities, optical properties such as plasmonics and optical nonlinearity, and key surface properties such as hydrophilicity, and unique surface chemistry. In terms of their applications, they are poised to transform technological areas such as energy storage, electromagnetic shielding, electronics, photonics, optoelectronics, sensing, and bioelectronics. One of the most promising aspects of MXene's future application in all the above areas of interest, we believe, is reliably developing their flexible and bendable electronics and optoelectronics by printing methods (henceforth, termed as printed flexible MXetronics). Designing and manipulating MXene conductive inks according to the application requirements will therefore be a transformative goal for future printed flexible MXetronics. MXene's combined property of high electrical conductivity and water‐friendly nature to easily disperse its micro/nano‐flakes in an aqueous medium without any binder paves the way for designing additive‐free highly conductive MXene ink. However, the chemical and/or structural and hence functional stability of water based MXene inks over time is not reliable, opening research avenues for further development of stable and conductive MXene inks. Such priorities will enable applications requiring high‐resolution and highly reliable printed MXene electronics using state‐of‐the art printing methods. Engineering MXene structural and surface functional properties while tuning MXene ink rheology in benign solvents of choice will be a key for ink developments. This review article summarizes the present status and prospects of MXene inks and their use in inkjet‐printed (IJP) technology for future flexible and bendable MXetronics. [ABSTRACT FROM AUTHOR]

Copper-based conductive ink has received attention to fabricate thin, flexible, and lightweight devices through printing techniques. In particular, the copper formate based conductive inks, called metal organic decomposition (MOD) inks, which are fabricated by using amine ligand coordinated copper formate have been well studied because of higher oxidative resistant against air than that of metallic copper before thermal annealing. The copper formate moiety of amine ligand coordinated copper formate complexes varies by changing the coordinated amine species, however, for the thermal decomposition temperature of such ink is not well understand. Here, we analyzed the influence of the amine ligand on the thermal decomposition temperature drop of copper formate moiety. Amine-copper formate complexes bearing several amine ligands containing primary amine, pyridine, and imidazole groups were fabricated. The relationship between the evaluated decomposition temperature and the differences between the wavenumbers of symmetric and antisymmetric vibration mode peaks in Fourier transform infrared (FTIR) spectra was found to be nearly linear. This finding demonstrates that the thermal decomposition temperature is governed by the structural modification of formate ions by the coordination of amine groups. Based on this finding, the order of thermal decomposition temperature of the copper moiety is predictable by using FTIR measurement. [ABSTRACT FROM AUTHOR]

Anisotropic conductive adhesives (ACAs) are the preferred interconnection technology for applications that employ large dies, flexible substrates, and ultra fine‐pitch interconnects. Conventional ACAs require relatively high bonding pressures and temperatures, and ultra fine‐pitch applications challenge the trade‐off between low interconnect resistance and risk of short circuits. This study introduces an ACA‐like interconnection technology that addresses these limitations, allowing for low‐pressure, low‐temperature assembly processes with enhanced particle control at the interconnects. Conductive particles are deposited onto a patterned carrier and subsequently transferred to electrical pads using either non‐conductive film or Ag sintering. The Ag sintering process is performed at a low temperature (140 °C) and low bonding pressure (1 N for a 10 × 10 mm2 chip). The capability of controlling the position and number of conductive particles within individual interconnects is demonstrated. This presents possibilities for achieving ultra‐fine pitch interconnects with negligible risk of short circuits, without compromising electrical resistance. It is demonstrated that interconnect resistance can be tuned by varying the number of conductive particles (achieving a resistance as low as 33 mΩ with 25 particles per interconnect). This approach is applicable to scenarios where the bonding force and temperature must remain low due to the nature of substrate materials. [ABSTRACT FROM AUTHOR]

Miniaturization and flexibility are becoming the trend in the development of electronic products. These key features are driving new methods in the manufacturing of such products. Printed electronics technology is a novel additive manufacturing technique that uses active inks to print onto a diverse set of substrates, realizing large-area, low-cost, flexible and green manufacturing of electronic products. These advantageous properties make it extremely compatible with flexible electronics fabrication and extend as far as offering revolutionary methods in the production of flexible electronic devices. In this paper, the details of a printing process system are introduced, including the materials that can be employed as inks, common substrates, and the most recently reported printing strategies. An assessment on future setbacks and developments of printed flexible electronics is also presented. [ABSTRACT FROM AUTHOR]

Hyperplastic scars, especially keloids, have posed a significant clinical challenge due to their high recurrence rate. Compression therapy, a cost‐effective treatment, has demonstrated efficacy in reducing scarring and preventing recurrence. However, the compression methods exhibit limitations in adapting to the complex contours and accurately adjusting the treatment pressure, resulting in unsatisfactory treatment effects. In this study, silicone is chosen as the substrate layer ink, while the conductive ink is developed by incorporating nano‐carbon black into the polymer composite. These are printed alternately within the supported gels to construct an integrated orthotic device with precise pressure control capabilities and complex structures. Results demonstrated the printed orthosis displayed excellent mechanical properties, durability and biocompatibility. It can successfully detect various stress changes with short response times. The utilization of finite element analysis aided in the design of personalized orthosis to achieve optimal pressure for scar treatment. Finally, orthosis‐mediated pressure treatment is performed on rat tail scar models. By monitoring resistance value, it can be inferred whether the treatment pressure applied by orthosis fell within an optimal range. Overall, personalized piezoresistive anti‐scar orthoses offer an accurate and effective treatment method for scar. This innovative approach presents a novel strategy in the realm of personalized scar management. [ABSTRACT FROM AUTHOR]

Exocytosis involving the fusion of intracellular vesicles with cell membrane, is thought to be modulated by the mechanical cues in the microenvironment. Single‐cell electrochemistry can offer unique information about the quantification and kinetics of exocytotic events; however, the effects of mechanical force on vesicular release have been poorly explored. Herein, we developed a stretchable microelectrode with excellent electrochemical stability under mechanical deformation by microfabrication of functionalized poly(3,4‐ethylenedioxythiophene) conductive ink, which achieved real‐time quantitation of strain‐induced vesicular exocytosis from a single cell for the first time. We found that mechanical strain could cause calcium influx via the activation of Piezo1 channels in chromaffin cell, initiating the vesicular exocytosis process. Interestingly, mechanical strain increases the amount of catecholamines released by accelerating the opening and prolonging the closing of fusion pore during exocytosis. This work is expected to provide revealing insights into the regulatory effects of mechanical stimuli on vesicular exocytosis. [ABSTRACT FROM AUTHOR]

Exocytosis involving the fusion of intracellular vesicles with cell membrane, is thought to be modulated by the mechanical cues in the microenvironment. Single‐cell electrochemistry can offer unique information about the quantification and kinetics of exocytotic events; however, the effects of mechanical force on vesicular release have been poorly explored. Herein, we developed a stretchable microelectrode with excellent electrochemical stability under mechanical deformation by microfabrication of functionalized poly(3,4‐ethylenedioxythiophene) conductive ink, which achieved real‐time quantitation of strain‐induced vesicular exocytosis from a single cell for the first time. We found that mechanical strain could cause calcium influx via the activation of Piezo1 channels in chromaffin cell, initiating the vesicular exocytosis process. Interestingly, mechanical strain increases the amount of catecholamines released by accelerating the opening and prolonging the closing of fusion pore during exocytosis. This work is expected to provide revealing insights into the regulatory effects of mechanical stimuli on vesicular exocytosis. [ABSTRACT FROM AUTHOR]

The printed electronics (PEs) market has witnessed substantial growth, reaching a valuation of USD 10.47 billion in the previous year. Driven by its extensive use in a multitude of applications, this growth trend is expected to continue with a projected compound annual growth rate of 22.3% from 2022 to 2032. Compared to screen printing, the adoption of inkjet printing (IJP) technology to manufacture PEs has been limited to laboratory‐scale research only. The fact that IJP's inability to maintain consistent high‐resolution quality over large printing areas has made transitioning IJP for commercial production arduous. Most of the previous literatures have focused on holistic discussion on material design for IJP, but this review provides insight into key aspects in material processing up to printing optimization to realize high‐resolution PEs. This review also highlights the challenges in controlling the functional ink properties and their interaction with the substrate as well as printing parameters to deliver the desired quality of the droplets and final prints. Imminent application of IJP in PEs and future perspectives are also included in this review. [ABSTRACT FROM AUTHOR]

In this research, a novel electrochemical biosensor is proposed based on inducing graphene formation on polyimide substrate via laser engraving. Graphene polyaniline (G-PANI) conductive ink was synthesized by planetary mixing and applied to the working zone of the developed sensor to effectively enhance the electrical signals. The laser-induced graphene (LIG) sensor was used to detect alpha-fetoprotein (AFP) and 17β-Estradiol (E2) in the phosphate buffer saline (PBS) buffer and human serum. The electrochemical performance of the biosensor in determining these biomarkers was investigated by differential pulse voltammetry (DPV) and chronoamperometry (CA). In a buffer environment, alpha-fetoprotein (AFP) and 17β-Estradiol detection range were 4–400 ng/mL and 20–400 pg/mL respectively. The experimental results showed a limit of detection (LOD) of 1.15 ng/mL and 0.96 pg/mL for AFP and estrogen, respectively, with an excellent linear range (R2 = 0.98 and 0.99). In addition, the designed sensor was able to detect these two types of biomarkers in human serum successfully. The proposed sensor exhibited excellent reproducibility, repeatability, and good stability (relative standard deviation, RSD = 0.96%, 1.12%, 2.92%, respectively). The electrochemical biosensor proposed herein is easy to prepare and can be successfully used for low-cost, rapid detection of AFP and E2. This approach provides a promising platform for clinical detection and is advantageous to healthcare applications. [ABSTRACT FROM AUTHOR]

Purpose: To introduce alternating current‐controlled, conductive ink‐printed marker that could be implemented with both custom and commercial interventional devices for device tracking under MRI using gradient echo, balanced SSFP, and turbo spin‐echo sequences. Methods: Tracking markers were designed as solenoid coils and printed on heat shrink tubes using conductive ink. These markers were then placed on three MR‐compatible test samples that are typically challenging to visualize during MRI scans. MRI visibility of markers was tested by applying alternating and direct current to the markers, and the effects of applied current parameters (amplitude, frequency) on marker artifacts were tested for three sequences (gradient echo, turbo spin echo, and balanced SSFP) in a gel phantom, using 0.55T and 1.5T MRI scanners. Furthermore, an MR‐compatible current supply circuit was designed, and the performance of the current‐controlled markers was tested in one postmortem animal experiment using the current supply circuit. Results: Direction and parameters of the applied current were determined to provide the highest conspicuity for all three sequences. Marker artifact size was controlled by adjusting the current amplitude, successfully. Visibility of a custom‐designed, 20‐gauge nitinol needle was increased in both in vitro and postmortem animal experiments using the current supply circuit. Conclusion: Current‐controlled conductive ink‐printed markers can be placed on custom or commercial MR‐compatible interventional tools and can provide an easy and effective solution to device tracking under MRI for three sequences by adjusting the applied current parameters with respect to pulse sequence parameters using the current supply circuit. [ABSTRACT FROM AUTHOR]

This paper presents an innovative method for fabricating reflectarray antennas using inkjet printing technology on flexible substrates, markedly enhancing integration and manufacturability compared to traditional PCB methods. The technique employs inkjet printing to deposit conductive inks directly onto a flexible polyethylene naphthalate (PEN) substrate, seamlessly integrating feed and reflectarray components without complex assembly processes. This streamlined approach not only reduces manufacturing complexity and costs but also improves mechanical flexibility, making it ideal for applications requiring deployable antennas. The design process includes an origami-inspired folding of the substrate to achieve the desired three-dimensional antenna structures, optimizing the focal length to dimension ratio (F/D) to ensure maximum efficiency and performance. The feed and the reflectarray geometry are optimized for an F/D of 0.6, which achieves high gain and aperture efficiency, demonstrated through detailed simulations and measurements. For normal incidence, the configuration achieves a peak gain of 9.3 dBi and 48% radiation efficiency at 10 GHz; for oblique incidence, it achieves 7.3 dBi and 40% efficiency. The study underscores the significant potential of inkjet-printed antennas in terms of cost-efficiency, precision, and versatility, paving the way for new advancements in antenna technology with a substantial impact on future communication systems. [ABSTRACT FROM AUTHOR]

Conductive ink is an important component to fabricate printed electronics, such as flexible, stretchable, and wearable electronics. Solvents are essential for fabrication of conductive inks, but most of the organic solvents are expensive, toxic, and not environmentally friendly. In this review, stability, wettability, and electrical conductivity of different types of solvent- and water-based metal and carbon-based conductive inks are discussed. Further, the utilization of surfactants to facilitate aqueous homogeneous dispersion and stability of metal and carbon nanomaterial-based conductive material is discussed. Particularly, the solvent- and water-based surfactant-assisted conductive inks on the stability and electrical properties of metal- and carbon-based conductive materials are highlighted. In addition, the different characterization methods for assessing the dispersion and stability of conductive inks, such as zeta potential, UV–Visible, long-term stability, and wettability properties, were discussed in this review. [ABSTRACT FROM AUTHOR]

Self‐charging power systems (SCPSs) are envisioned as promising solutions for emerging electronics to mitigate the increasing global concern about battery waste. However, present SCPSs suffer from large form factors, unscalable fabrication, and material complexity. Herein, a type of highly stable, eco‐friendly conductive inks based on poly(3,4‐ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) are developed for direct ink writing of multiple components in the SCPSs, including electrodes for miniaturized spacer‐free triboelectric nanogenerators (TENGs) and microsupercapacitors (MSCs), and interconnects. The principle of "one ink, multiple functions" enables to almost fully print the entire SCPSs on the same paper substrate in a monolithic manner without post‐integration. The monolithic fabrication significantly improves the upscaling capability for manufacturing and reduces the form factor of the entire SCPSs (a small footprint area of ≈2 cm × 3 cm and thickness of ≈1 mm). After pressing/releasing the TENGs for ≈79000 cycles, the 3‐cell series‐connected MSC array can be charged to 1.6 V while the 6‐cell array to 3.0 V. On‐paper SCPSs are promising to serve as lightweight, thin, sustainable, and low‐cost power supplies. [ABSTRACT FROM AUTHOR]

Silver-based metal–organic decomposition inks composed of silver salts, complexing agents and volatile solvents are now the subject of much research due to the simplicity and variability of their preparation, their high stability and their relatively low sintering temperature. The use of this type of ink in inkjet printing allows for improved cost-effective and environmentally friendly technology for the production of electrical devices, including flexible electronics. An approach to producing a silver salt-based reactive ink for jet printing has been developed. The test images were printed with an inkjet printer onto polyimide substrates, and two-stage thermal sintering was carried out at temperatures of 60 °C and 100–180 °C. The structure and electrical properties of the obtained conductive lines were investigated. As a result, under optimal conditions an electrically conductive film with low surface resistance of approximately 3 Ω/square can be formed. [ABSTRACT FROM AUTHOR]

Temperature sensors are critical components in many industrial and research applications, particularly in harsh environments where high temperatures, corrosion and mechanical stress are prevalent. In this paper, we investigate the use of plasma spray technique as a versatile and simple method to print multipoint thermocouples and resistance temperature detectors (RTDs) based on NiCr-NiAl coatings on steel and ceramic substrates using stencil masking and laser scribing. The thickness of alumina the dielectric layer was optimized using metal-insulator-metal test. The thermoelectric properties of the printed thermocouples were investigated up to 1000 °C. The thermal independency of printed thermocouples and the capability of multilocation measurement at the surface on the same substrate was demonstrated. The thermoelectric properties of the printed RTD were investigated up to 850 °C. The electrical resistance of the RTD sensor is linear with the temperature variation from room temperature to 500 °C. The oxidation effect of the printed sensor metallic layers at high temperature was investigated and discussed. [ABSTRACT FROM AUTHOR]

We developed a novel method to minimize the bezel of flexible displays through backside bonding of a chip on film, resulting in the bezel width of less than 500 μm as compared to 1000 μm of conventional displays. The metal embedded in polyimide (MEP) layer is placed between the first and second polyimide (PI) substrates and connected to the metal lines of the backplane via the MEP contact (M‐CNT) hole. Subsequently, the nonconductive film (NCF) bonding and intense pulsed light sintering are performed using conductive ink. Conductive ink as the interconnect material capable of low‐temperature sintering is applied to avert thermal degradation and crack. At a high temperature (65 ℃) and humidity (90% relative humidity), the contact resistance was a drivable level for the display after 240 h. The normalized strain in the M‐CNT hole and MEP area were less than 0.4, indicating the absence of cracks during the NCF bonding. These results demonstrated that the backside bonding method was suitable for extremely narrow bezels of the nextgeneration flexible displays. [ABSTRACT FROM AUTHOR]

Silver nanoparticles are widely utilized in printed electronics for forming conductive lines due to their exceptional electrical conductivity, resistance to oxidation, and mechanical reliability. Molecular dynamics simulations are employed to monitor real-time sintering behavior at the atomic scale. This feat is challenging to achieve through experimental means. Thermal properties, including melting points and sintering behaviors, are theoretically characterized across a range of particle sizes (from 3 nm to 20 nm). This study analyzes the melting behavior of multi-sized silver nanoparticles and simulates the structural evolution and morphology changes during the sintering process. The simulations reveal noteworthy phenomena, such as variations in melting points, gyration radii, and mean square displacements based on different particle sizes. Additionally, an optimal sintering temperature is determined through shrinkage coefficient calculations. These simulation outcomes shed light on phenomena at the atomic level, presenting a theoretical foundation for optimizing conductive ink formulation and refining sintering conditions. [ABSTRACT FROM AUTHOR]

Conductive ink is the key to the development of flexible printed electronics. However, at present, the sintering temperature of conductive ink is still high, which restricts its use in some flexible substrates. This paper reported a kind of non-granular silver conductive ink which can be sintered at low temperature. The particle-free silver conductive ink was prepared from silver acetate using ammonia as the complexing agent, ethanol as an auxiliary agent and formic acid as a reducing agent. The obtained conductive ink droplets were coated on PET substrate and then sintered into film in an oven. The conductive ink and film were characterized by means of X-ray diffractometer (XRD), scanning electron microscope (SEM), Fourier infrared spectrometer (FTIR) and other methods. The effects of formic acid and ethanol on the properties of the conductive ink and film were systematically investigated. The results show that the conductive ink has good stability. After sintered at 90 °C for 60 min, its resistivity is 11.83 µΩ cm. By adjusting the ink formula, the roughness and uniformity of silver film can be improved significantly and the film will exhibit good bending performance. [ABSTRACT FROM AUTHOR]

The functionalization of conductive inks has been carried out through the decomposition of hydrogen peroxide (H2O2) onto the surface of silver nanoparticles (AgNPs). The ink prepared using this eco-friendly chemical reagent has been characterized structurally, chemically, and morphologically, showing the presence of stable AgNPs with suitable properties as well as the absence of residual contamination. The electrical conductivity of such a solution-processable ink is evidenced for patterns designed on flexible photographic paper substrates, using a refillable fountain pen that is implemented as a printing mechanism for the fabrication of simple printed circuit boards (PCBs). The functionality and durability of the tested systems are demonstrated under various mechanical constraints, aiming to basically reproduce the normal operation conditions of flexible electronic devices. The obtained results indicate that the implementation of these AgNP-based inks is relevant for direct applications in inkjet printing technology, thus paving the way for the use of greener chemicals in ink preparation. [ABSTRACT FROM AUTHOR]

Catechol (CT) is a phenolic compound widely used in various industrial sectors, but it is toxic; thus, there is a need for methods that aim to identify and quantify the existence of residues of this material in the environment. In this study a disposable printed electrochemical sensor was developed as an effective alternative for determining CT in water samples. The electrode, called SPEC, was manufactured using the screen-printing method using polyethylene terephthalate (PET) as a support, in which a conductive ink based on carbonaceous materials was used to print the working and auxiliary electrodes and a silver/silver chloride of ink on the reference electrode. The optimal ratio for the conductive ink was 6.25% carbon black, 35.42% graphite, and 58.33% nail polish. The ink obtained was characterized by scanning electron microscopy (SEM). The assessment of the effect of pH on the redox process showed Nernstian behavior (0.057 V pH−1), indicating that the process involves the same number of protons and electrons. Under optimized conditions, with 0.2 mol L−1 acetate buffer at pH 5.0, and by square wave voltammetry, the sensor presented sensitivity values of 0.31 μA L μmol−1, a detection limit of 5.96 μmol L−1, and a quantification limit of 19.87 μmol L−1. The sensor was applied to determine CT in tap water samples, and the results showed recoveries between 97.95 and 100.17%. [ABSTRACT FROM AUTHOR]

Energy‐harvesting technologies offer a sustainable, maintenance‐free alternative to conventional energy‐storage solutions in distributed low‐power applications. Flexible thermoelectric generators (TEGs) can generate electric power from a temperature gradient, even on complex surfaces. Organic materials are ideal candidates for flexible TEGs due to their good solution‐processability, natural abundance, low weight, and flexibility. Electronic and thermoelectric properties of organic materials have steadily progressed, while device architectures leveraging their advantages are largely missing. Here, a design and fabrication method are proposed for producing fully screen‐printed, flexible monolithic organic TEGs scalable up to m2, compatible with any screen‐printable ink. This approach is validated, along with its scalability, by printing TEGs composed of two different active inks, in three configurations, with up to 800 thermoelements, with performances well matching simulations based on materials parameters. It is demonstrated that by using an additive‐free graphene ink, a remarkable power density of 15 nW cm−2 at ΔT = 29.5 K can be achieved, with an estimated weight‐normalized power output of 1 µW g−1, highlighting a strong potential in portability. Owing to such power density, only limited areas are required to generate microwatts, sufficient for operating low‐power electronic devices such as sensors, and wearables. [ABSTRACT FROM AUTHOR]

In this work, a chemical grafting polymerization method was employed to synthesize EHPMC-g-PANI self-supporting films. Polyaniline (PANI) was grafted onto hydroxypropyl methylcellulose (HPMC) modified with epichlorohydrin (EPHMC) to obtain an EHPMC-g-PANI aqueous dispersion, which was subsequently dried to form the self-supporting films. The introduction of HPMC, with its excellent film-forming ability and mechanical strength, successfully addressed the poor film-forming ability and mechanical properties intrinsic to PANI. Compared to in situ polymerized HPMC/PANI, the EHPMC-g-PANI exhibited significantly improved storage stability. Moreover, the fabricated EHPMC-g-PANI films displayed a more uniform and smoother morphology. The conductivity of all the films ranged from 10−2 to 10−1 S/cm, and their tensile strength reached up to 36.1 MPa. These results demonstrate that the prepared EHPMC-g-PANI holds promising potential for applications in various fields, including conductive paper, sensors, and conductive inks. [ABSTRACT FROM AUTHOR]

In the era of wearable electronic devices, which are quite popular nowadays, our research is focused on flexible as well as stretchable strain sensors, which are gaining humongous popularity because of recent advances in nanocomposites and their microstructures. Sensors that are stretchable and flexible based on graphene can be a prospective 'gateway' over the considerable biomedical speciality. The scientific community still faces a great problem in developing versatile and user-friendly graphene-based wearable strain sensors that satisfy the prerequisites of susceptible, ample range of sensing, and recoverable structural deformations. In this paper, we report the fabrication, development, detailed experimental analysis and electronic interfacing of a robust but simple PDMS/graphene/PDMS (PGP) multilayer strain sensor by drop casting conductive graphene ink as the sensing material onto a PDMS substrate. Electrochemical exfoliation of graphite leads to the production of abundant, fast and economical graphene. The PGP sensor selective to strain has a broad strain range of ⁓60%, with a maximum gauge factor of 850, detection of human physiological motion and personalized health monitoring, and the versatility to detect stretching with great sensitivity, recovery and repeatability. Additionally, recoverable structural deformation is demonstrated by the PGP strain sensors, and the sensor response is quite rapid for various ranges of frequency disturbances. The structural designation of graphene's overlap and crack structure is responsible for the resistance variations that give rise to the remarkable strain detection properties of this sensor. The comprehensive detection of resistance change resulting from different human body joints and physiological movements demonstrates that the PGP strain sensor is an effective choice for advanced biomedical and therapeutic electronic device utility. [ABSTRACT FROM AUTHOR]

The rapid development of ultrawideband (UWB) communication systems has resulted in increasing performance requirements for the antenna system. In addition to a wide bandwidth, fast propagation rates and compact dimensions, flexibility, wearability or portability are also desirable for UWB antennas, as are excellent notch characteristics. Although progress has been made in the development of flexible/wearable antennas desired notch properties are still rather limited. Moreover, most presently available flexible UWB antennas are fabricated using environmentally not attractive subtractive etching-based processes. The usage of facile additive sustainably inkjet printing processes also utilizing low temperature plasma-activated conductive inks is rarely reported. In addition, the currently used tri-notched flexible UWB antenna designs have a relatively large footprint, which poses difficulties when integrated into miniaturized and compact communication devices. In this work, a silver nano ink is used to fabricate the antenna via inkjet printing and an efficient plasma sintering procedure. For the targeted UWB applications miniaturized tri-notched flexible antenna is realized on a flexible polyethylene terephthalate (PET) substrate with a compact size of 17.6 mm × 16 mm × 0.12 mm. The antenna operates in the UWB frequency band (2.9–10.61 GHz), and can shield interferences from WiMAX (3.3–3.6 GHz), WLAN (5.150–5.825 GHz) and X-uplink (7.9–8.4 GHz) bands, as well as exhibits a certain of bendability. Three nested "C" slots of different sizes were adopted to achieve notch features. The simulation and test results demonstrate that the proposed antenna can generate signal radiation in the desired UWB frequency band while retaining the desired notch properties and having acceptable SAR values on-body, making it a viable candidate for usage in flexible or wearable communication transmission devices. The research provides a facile and highly efficient method for fabricating flexible/wearable UWB antennas, that is, the effective combination of inkjet printing processing, flexible substrates, low temperature-activated conductive ink and antenna structure design. [ABSTRACT FROM AUTHOR]

This work provides a method for the development of conductive water-based printing inks for gravure, flexography and screen-printing incorporating commercial resins that are already used in the printing industry. The development of the respective conductive materials/pigments is based on the simultaneous (in one step) reduction of silver salts and graphene oxide in the presence of 2,5-diaminobenzenesulfonic acid that is used for the first time as the common in-situ reducing agent for these two reactions. The presence of aminophenylsulfonic derivatives is essential for the reduction procedure and in parallel leads to the enrichment of the graphene surface with aminophenylsulfonic groups that provide a high hydrophilicity to the final materials/pigments. [ABSTRACT FROM AUTHOR]

Summary: A dual‐band, wearable coplanar microstrip patch antenna (CPW) integrated with electromagnetic bandgap structure (EBG) to operate dual wireless bands at 2.48 GHz industrial, scientific, and medical band (ISM) and 5.2 GHz WLAN. The proposed textile wearable antenna and EBG structure are screen‐printed using silver conductive ink on the cotton polyester substrate (εr = 1.6) for flexible wearable applications. A 3 × 3 EBG array is realized by a concentric square patch surrounded by the annular square ring to reduce back radiation and increase the forward gain and front‐back ratio. The proposed EBG‐backed antenna, compared with the conventional CPW‐fed antenna, improves forward gain from 2.18 to 6.59 dB at 2.48 GHz and 3.5 to 7.03 dB at 5.2 GHz. Moreover, the EBG array is used to isolate the human body from the antenna and reduces the specific absorption rate (SAR). The antenna is performed with a human phantom tissue model, which exhibits a specific absorption rate of 0.12 W/kg, and 0.260 W/kg for 1 g tissue at 2.48 GHz and 5.2 GHz, respectively. [ABSTRACT FROM AUTHOR]

This study presents the functionalization of silk fabric with SWCNT ink. The first step was the formation of a polydopamine (PDA) thin coating on the silk fabric to allow for effective bonding of SWCNTs. PDA formation was carried out directly on the fabric by means of polymerization of dopamine in alkali conditions. The Silk/PDA fabric was functionalized with SWCNT ink of different SWCNT concentrations by using the dip-coating method. IR and Raman analyses show that the dominant β-sheet structure of silk fibroin after the functionalization process remains unchanged. The heat resistance is even slightly improved. The hydrophobic silk fabric becomes hydrophilic after functionalization due to the influence of PDA and the surfactant in SWCNT ink. The ink significantly changes the electrical properties of the silk fabric, from insulating to conductive. The volume resistance changes by nine orders of magnitude, from 2.4 × 1012 Ω to 2.3 × 103 Ω for 0.12 wt.% of SWCNTs. The surface resistance changes by seven orders of magnitude, from 2.1 × 1012 Ω to 2.4 × 105 Ω for 0.17 wt.% of SWCNTs. The volume and surface resistance thresholds are determined to be about 0.05 wt.% and 0.06 wt.%, respectively. The low value of the percolation threshold indicates efficient functionalization, with high-quality ink facilitating the formation of percolation paths through SWCNTs and the influence of the PDA linker. [ABSTRACT FROM AUTHOR]

The development of e-textiles necessitates the creation of highly conductive inks that are compatible with precise inkjet printing, which remains a key challenge. This work presents an innovative, syringe-based method to optimize a novel bio-sourced silver ink for inkjet printing on textiles. We investigate the relationships between inks' composition, rheological properties, and printing behavior, ultimately assessing the electrical performance of the fabricated circuits. Using Na–alginate and polyethylene glycol (PEG) as the suspension matrix, we demonstrate their viscosity depends on the component ratios. Rheological control of the silver nanoparticle-laden ink has become paramount for uniform printing on textiles. A specific formulation (3 wt.% AgNPs, 20 wt.% Na–alginate, 40 wt.% PEG, and 40 wt.% solvent) exhibits the optimal rheology, enabling the printing of 0.1 mm thick conductive lines with a low resistivity (8 × 10−3 Ω/cm). Our findings pave the way for designing eco-friendly ink formulations that are suitable for inkjet printing flexible antennas and other electronic circuits onto textiles, opening up exciting possibilities for the next generation of E-textiles. [ABSTRACT FROM AUTHOR]

Flexible electronics, also referred to as printable electronics, represent an interesting technology for implementing electronic circuits via depositing electronic devices onto flexible substrates, boosting their possible applications. Among all flexible electronics, interdigitated electrodes (IDEs) are currently being used for different sensor applications since they offer significant benefits beyond their functionality as capacitors, like the generation of high output voltage, fewer fabrication steps, convenience of application of sensitive coatings, material imaging capability and a potential of spectroscopy measurements via electrical excitation frequency variation. This review examines the role of IDEs in printed and flexible electronics since they are progressively being incorporated into a myriad of applications, envisaging that the growth pattern will continue in the next generations of flexible circuits to come. [ABSTRACT FROM AUTHOR]

Using a mixture of micro-copper and nano-silver in the production of screen-printed circuits has the potential to reduce material costs and cost variability. The fundamental premise of this study involved dispersing silver nanoparticles among the larger copper microparticles at selected ratios and subsequently sintering in order to establish their resultant electrical and physical performance. Commercial materials were mixed, printed, and sintered at two thermal regimes on fluorine-doped tin oxide (FTO)-coated glass substrate. The inclusion of 25% silver provided an appreciable reduction in electrical resistance from 4.21 Ω to 0.93 Ω, with further silver additions having less impact. The thermal regime used for sintering had a secondary impact on the final electrical performance. The addition of silver reduced the adhesion to the FTO substrate, with reduced film integrity. The results show that blending inks offers the advantage of enhancing material conductivity while simultaneously reducing costs, making it a compelling area for exploration and advancement in the field of electronics manufacturing. [ABSTRACT FROM AUTHOR]

We developed a novel method to minimize the bezel of flexible displays through backside bonding of a chip on film, resulting in the bezel width of less than 500 μm as compared to 1000 μm of conventional displays. The metal embedded in polyimide (MEP) layer is placed between the first and second polyimide (PI) substrates and connected to the metal lines of the backplane via the MEP contact (M‐CNT) hole. Subsequently, the nonconductive film (NCF) bonding and intense pulsed light sintering are performed using conductive ink. Conductive ink as the interconnect material capable of low‐temperature sintering is applied to avert thermal degradation and crack. At a high temperature (65°C) and humidity (90% relative humidity), the contact resistance was a drivable level for the display after 240 h. The normalized strain in the M‐CNT hole and MEP area were less than 0.4, indicating the absence of cracks during the NCF bonding. These results demonstrated that the backside bonding method was suitable for extremely narrow bezels of the next‐generation flexible displays. [ABSTRACT FROM AUTHOR]

To meet the demand for higher performance and wearability, integrated circuits are developing towards having multilayered structures and greater flexibility. However, traditional circuit fabrication methods using etching and lamination processes are not compatible with flexible substrates. As a non-contact printing method in additive manufacturing, electrohydrodynamic printing possesses advantages such as environmental friendliness, sub-micron manufacturing, and the capability for flexible substrates. However, the interconnection and insulation of different conductive layers become significant challenges. This study took composite silver ink as a conductive material to fabricate a circuit via electrohydrodynamic printing, applied polyimide spraying to achieve interlayer insulation, and drilled micro through-holes to achieve interlayer interconnection. A 200 × 200 mm2 ten-layer flexible circuit was thus prepared. Furthermore, we combined a finite element simulation with reliability experiments, and the prepared ten-layer circuit was found to have excellent bending resistance and thermal cycling stability. This study provides a new method for the manufacturing of low-cost, large-sized, multilayer flexible circuits, which can improve circuit performance and boost the development of printed electronics. [ABSTRACT FROM AUTHOR]

The prospect of large-scale production of low-cost electronic devices is a driving factor behind the recent interest in printed organic electronics. However, the upscaling of laboratory organic electronic devices is extremely challenging since it requires the adaptation of materials and fabrication processes optimized for the small scale to industrial manufacturing techniques, such as roll-to-roll printing. Here, we demonstrate the fabrication of all-printed organic biosensors at the pilot production scale for use in the detection of glucose. By translating device architecture and operation, as well as electrode design and ink formulations of previously reported laboratory-scale glucose sensors to industrial printing and coating processes, we demonstrate sub-millimolar sensitivity to glucose in fully printed devices in a process which is now scalable to commercial production quantities. This Letter highlights the significant challenges associated with developing upscaled printed organic electronic biosensors and the approaches needed to address them. [ABSTRACT FROM AUTHOR]