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Graphite anode materials and carbonate electrolyte have been the top choices for commercial lithium-ion batteries (LIBS) for a long time. However, the uneven deposition and stripping of lithium cause irreversible damage to the graphite structure, and the low flash point and high flammability of the carbonate electrolyte pose a significant fire safety risk. Here, we proposed a multifunctional electrolyte additive diphenylphosphoryl azide (DPPA), which can construct a solid electrolyte interphase (SEI) with high ionic conductivity lithium nitride (Li3N) to ensure efficient transport of Li+. This not only protects the artificial graphite (AG) electrode but also inhibits lithium dendrites to achieve excellent electrochemical performance. Meanwhile, the LIBS with DPPA offers satisfactory flame retardancy performance. The AG//Li half cells with DPPA-0.5M can still maintain a specific capacity of about 350 mAh/g after 200 cycles at 0.2 C. Its cycle performance and rate performance were better than commercial electrolyte (EC/DMC). After cycling, the microstructure surface of the AG electrode was complete and flat, and the surface of the lithium metal electrode had fewer lithium dendrites. Importantly, we found that the pouch cell with DPPA-0.5M had low peak heat release rate. When exposed to external conditions of continuous heating, DPPA significantly improved the fire safety of the LIBS. The research of DPPA in lithium electrolyte is a step towards the development of safe and efficient lithium batteries. [ABSTRACT FROM AUTHOR]

Herein, piperazine phosphoramide derivatives (PPDO) and titanium carbide modified by hexadecyl trimethyl ammonium bromide (c-Ti3C2) were blended with epoxy resin (EP) to fabricate EP/c-Ti3C2/PPDO nanocomposites. According to thermogravimetric analyzer (TGA) results and pyrolysis kinetic analysis, EP/c-Ti3C2/PPDO nanocomposites can improve the thermal stability and the activation energy of EP. Furthermore, thermal degradation mechanism of EP and its nanocomposites with conversion between 0.55 and 0.99 conforms to the F3 model. With 1 wt% c-Ti3C2 and 3 wt% PPDO incorporated, the LOI value of EP/c-Ti3C2-1/PPDO-3 can reach up to 32% while achieves V-0 rating in the UL-94 test. Based on the cone calorimeter results, the peak heat release rate of EP/c-Ti3C2-1/PPDO-3 reduced by 40.1%. More continuous and dense phosphorus-rich char residues were produced for EP/c-Ti3C2-1/PPDO-3 nanocomposites, which can act as a physical barrier to hinder the heat transfer, protect the underlying polymers from further decomposition and isolate the diffusion of combustible gases. The synergistic effect between c-Ti3C2 and PPDO in catalytic carbonization obviously accounts for the improved flame retardant performance. This work provides an insight into the flame retardant mechanism and the thermal degradation mechanism of c-Ti3C2 and PPDO on EP, showing a promising application potential of c-Ti3C2 and PPDO in enhancing the thermal stability and flame retardancy of EP. [ABSTRACT FROM AUTHOR]

Cardanol-derived phenalkamines with different phosphorus oxidation states (Car-DCP-DETA and Car-DPC-DETA) were synthesized by the Mannich reaction and used as curing agents for diglycidyl ether of bisphenol A (DGEBA)-type epoxy prepolymers. 1H-NMR, 31P-NMR and FTIR spectra confirmed that Car-DCP-DETA and Car-DPC-DETA were successfully synthesized. DGEBA/Car-DCP-DETA and DGEBA/Car-DPC-DETA thermosets were fabricated by thermally induced polymerization, while DGEBA/DDM was prepared as a control sample. The curing kinetics investigation indicated that the curing activation energy of the DGEBA/Car-DCP-DETA and DGEBA/Car-DPC-DETA systems was higher than that of DGEBA/DDM because of the larger steric hindrance of Car-DCP-DETA and Car-DPC-DETA. The cone calorimetry results showed that the peak heat release rate (PHRR) values of DGEBA/Car-DCP-DETA and DGEBA/Car-DPC-DETA were 76.8% and 44.8% lower than that of DGEBA/4,4′-diaminodiphenylmethane (DDM), respectively, and the total heat release (THR) value was reduced to 125.8 and 105.8 MJ m−2, respectively, from 159.9 MJ m−2 (DGEBA/DDM). These results suggested a superior flame-retardant efficiency for Car-DCP-DETA over Car-DPC-DETA. The flame-retardant mechanisms of DGEBA/Car-DCP-DETA and DGEBA/Car-DPC-DETA were studied by thermogravimetric analysis coupled with Fourier transform infrared spectroscopy, scanning electron microscopy, Raman spectroscopy and X-ray photoelectron spectroscopy. It can be inferred that the outstanding flame retardancy of DGEBA/Car-DCP-DETA is mainly ascribed to the formation of thermally stable phosphorus–oxygen structures in the combustion process, which is helpful in improving the thermal oxidation resistance of char residues and thus improving the flame retardancy of epoxy resins. Tensile and flexural test results showed that Car-DCP-DETA also had good strengthening and toughening effects on DGEBA. This phosphorus-containing cardanol-derived phenalkamine (Car-DCP-DETA) imparted simultaneously improved flame retardancy, and mechanical strength and toughness to epoxy thermosets, which could be a renewable replacement for petroleum-based curing agents in fire-resistant or corrosion-resistant coating applications. [ABSTRACT FROM AUTHOR]

Severe flame retardancy and poor impact resistance of epoxy resins (EPs) have become key factors limiting their industrial application. Herein, a strategy is developed to integrate nitrogen‐rich black phosphorus (BP) loaded with cerium oxide via aryl diazonium chemistry to reduce the flame risk of the EPs. Cone test results exhibit that the fire hazard of EPs containing 2 wt.% BP‐NHH‐Ce is suppressed effectively, such as that total heat release rate (THR) is reduced by 46.9%, the peak heat release rate (pHRR) is reduced by 56.2%, and the total smoke production (TSP) is reduced by 48.9%. With only 1.0 wt.% of the BP‐NHH‐Ce added, the nanocomposite can reach up to 30.5 of LOI value and simultaneously upgrade the UL‐94 rate to V‐0. In addition, the nano‐structure is beneficial to stress transfer and homogenization, which leads to significant elevation (28.2%) for the impact strength of EPs. This developed new EP/BP‐NHH‐Ce nanocomposite merits the high‐end field application of EPs. [ABSTRACT FROM AUTHOR]

Polymer composites exhibiting exceptional characteristics, including high thermal conductivity, thermal stability, mechanical strength, and flame resistance, offer significant potential for contemporary electronic applications. Their appeal is further heightened by features such as straightforward manufacturing processes, cost-effectiveness, and consistent physical and chemical properties. In this study, a bio-derived ligand was synthesized from vanillin through a Schiff base reaction. Subsequently, this ligand was employed in the synthesis of a silver complex (Ag-complex) through a Schiff base ligand-mediated process designed to extract silver ions from a wastewater stream. Moreover, the Ag-complex served as an additive to enhance the flame resistance and amplify the thermal conductivity of an epoxy resin (EP). The results from thermogravimetric analysis (TGA) revealed that the Ag-complex promoted the formation of char in the EP composites. Specifically, the EP composite containing 20.0 wt% of the Ag-complex exhibited a significantly increased limiting oxygen index (LOI) of 27.0%, and demonstrated improved thermal conductivity. Additionally, this composite showed a substantial reduction (47.84%) in heat release rate (HRR), a noteworthy decrease of 45.16% in total heat release (THR), and a marked decline in smoke production rate (SPR) by 26.15%, along with reductions in CO production rate (52.34%) and CO 2 production rate (29.53%). Furthermore, the EP composite containing 20.0 wt% of the Ag-complex displayed superior tensile strength compared to the unmodified EP. This research introduces an innovative approach for developing fire-resistant EP with enhanced thermal conductivity, achieved by repurposing waste materials derived from water decontamination adsorbents. • A Schiff base ligand derived from vanillin was produced. • An Ag-complex was formulated by extracting silver ions from wastewater using the Schiff base ligand. • The HRR of the EP-Ag-complex-20wt% decreased by 47.8% when compared to that of the pristine EP. • The SPR of the EP-Ag-complex-20wt% decreased by 26.1% in comparison to that of the pristine EP. • The addition of 20wt% of the Ag-complex significantly enhanced the thermal conductivity of the EP composite. [ABSTRACT FROM AUTHOR]

A systematic series of flexible polyurethane foams (FPUF) with different concentrations of flame retardants, bis([dimethoxyphosphoryl]methyl) phenyl phosphate (BDMPP), and melamine (MA) or expandable graphite (EG) was prepared. The mechanical properties of the FPUFs were evaluated by a universal testing machine. The pyrolysis behaviors and the evolved gas analysis were done by thermogravimetric analysis (TGA) and TGA coupled with Fourier‐transform infrared (TG‐FTIR), respectively. The fire behaviors were studied by limiting oxygen index (LOI), UL 94 test for horizontal burning of cellular materials (UL 94 HBF), and cone calorimeter measurement. Scanning electronic microscopy (SEM) was used to examine the cellular structure's morphology and the postfire char residue of the FPUFs. LOI and UL 94 HBF tests of all the flame retarded samples show improved flame retardancy. BDMPP plays an essential role in the gas phase because it significantly reduces the effective heat of combustion (EHC). This study highlights the synergistic effect caused by the combination of BDMPP and EG. The measured char yield from TGA is greater than the sum of individual effects. No dripping phenomenon occurs during burning for FPUF‐BDMPP‐EGs, as demonstrated by the result of the UL 94 HBF test. EG performs excellently on smoke suppression during burning, as evident in the result of the cone calorimeter test. MA reduces the peak heat release rate (pHRR) significantly. The synergistic effect of the combination of BDMPP and EG as well as MA offers an approach to enhance flame retardancy and smoke suppression. [ABSTRACT FROM AUTHOR]

Flexible polyurethane foam (FPUF) is extremely flammable and will release a large number of toxic fumes during the combustion process, which brings great safety hazards. Therefore, a binary hybrid nanocoating composed of graphene oxide (GO) and octaamino polyhedral oligomeric silsesquioxane (OA‐POSS) is deposited on the surface of FPUF through layer‐by‐layer self‐assembly technology, with the aim of enhance the flame retardancy and smoke suppression properties of the hybrid FPUF. Compared with pure FPUF, the peak heat release rate, the total heat release, the peak smoke production rate and the total smoke release of FPUF@GO/OA‐POSS‐6 is decreased by 67.3%, 28.3%, 65.03% and 42.9%, indicating the hybrid FPUF excellent flame retardancy and smoke suppression properties. Compared with pure FPUF, the tensile strength of FPUF@GO/OA‐POSS‐6 is increased by 42%, and after three times of compression, the compressive strength increases by 83.17% on average. Facts have proved that the hybrid effect between GO and OA‐POSS enhances the flame retardancy, smoke suppressive effects, tensile strength and compressive strength of FPUF. [ABSTRACT FROM AUTHOR]

Cellulose as a bio-based material has attracted increasing attention due to its excellent properties. However, cellulose is very flammable and it is necessary to impart flame retardancy to cellulose nanofiber (CNF) foams. In this work, phytic acid (PA)-guanazole (GZ)-CNF composite foams were prepared by a simple freeze-drying method. SEM images indicated that the resultant PA-GZ-CNF composite foams exhibited a hierarchical porous structure. Moreover, the introduction of PA and GZ slightly affected the thermal conducting property of CNF foams. PA-GZ-CNF composite foams possessed excellent flame retardancy with a much higher LOI value and a UL-94 V-0 rating compared to that of pure CNF foams. Moreover, the peak of the heat release rate of PA-GZ-CNF composite foams exhibited a significant decrease from 57.80 to 29.27 kW/m2 and the total heat release declined from 2.10 to 1.21 MJ/m2. PA-GZ-CNF composite foams formed a protective char layer covered on the surface, which produced less thermal decomposition volatiles and prevented the spread of pyrolysis products into the gas phase. Additionally, PA-GZ-CNF composite foams achieved hydrophobicity with a water contact angle of 104.0° after hydrophobic treatment without sacrificing their flame retardancy. [ABSTRACT FROM AUTHOR]

With the growing awareness of global warming and depletion of petroleum resources, the development of bio-based epoxy thermosets as an alternative to petroleum-based diglycidyl ether of bisphenol A (DGEBA) epoxy thermosets has generated extensive interest over the past decade. However, most of the bio-based epoxy thermosets studied to date are bio-based epoxy monomers or bio-based curing agents. In order to increase the biomass content in the resultant epoxy thermoset as high as possible, it is desirable to fabricate fully bio-based epoxy thermosets. In this study, we synthesized a bio-based epoxy monomer (SA-GA-EP) from syringaldehyde, as well as a bio-based curing agent (DIFFA) from furfurylamine. The fully bio-based epoxy thermoset was obtained through curing SA-GA-EP by DIFFA, while the commercial DGEBA epoxy thermoset was cured by 4,4′-diaminodiphenylmethane (DDM) as a contrast sample. The glass transition temperature (Tg) of the cured SA-GA-EP/DIFFA thermoset was as high as 204 °C, which was much higher than that of the DGEBA/DDM thermoset (143 °C). The tensile strength and elongation at break of SA-GA-EP/DIFFA were 57.4 MPa and 2.9%, respectively, which were comparable to those of DGEBA/DDM. Additionally, the cured SA-GA-EP/DIFFA thermoset displayed excellent intrinsic flame retardancy with UL-94 V-0 classification and a relatively high limiting oxygen index of 40.0%. The results of the cone calorimetry test also manifested that the peak heat release rate, the total heat release and the smoke production rate of SA-GA-EP/DIFFA significantly declined by 85%, 86% and 38%, respectively, compared to those of DGEBA/DDM. Moreover, bio-based epoxy exhibited antibacterial activities against Gram-positive S. aureus. Owing to these outstanding performances (including mechanical strength and modulus, high Tg, intrinsic flame resistance and antibacterial properties), this fully bio-based epoxy thermoset is a green and promising substitute for DGEBA-based thermoset in high performance fire safe applications. [ABSTRACT FROM AUTHOR]

• Multi-elemental based flame retardant treatment was done for PA66 textiles • The flame retardancy and thermal stability were escalated in a several fold • P, N and Si elements based coating improved the LOI value by 25.5 % • A reduction by 34 % in pHRR was achieved from P, N, Si and B elements • A minimal add on % can surely impart total fire retardancy to PA66 textiles Multi-elements based hybrid (i.e., organic/inorganic) flame retardant compounds, namely phenyl dichlorophosphate (PDP) based two different engineered structures synthesized with (3-Aminopropyl) triethoxysilane (APTES) (i.e., containing P, N and Si) and boric acid-doped-APTES (BA-d-APTES) (i.e., containing P, N, Si and B) were considered in escalating the fire performance of polyamide 66 (PA66) textiles. All the treated fabrics irrespective of type and loading % (i.e., 5–10 wt. %) of flame retardant compounds exhibited better thermal stability at a higher temperature range and produced enhanced charring. In line, such treatment increased the limiting oxygen index (LOI) value by up to 25.5 % for the fabric sample modified with 10 wt. % of PDP-APTES (i.e., PA66-PDP-A-10W). Moreover, the applied finishing diminished the serious dripping of PA66 textiles completely and brought a significant reduction in the peak heat release rate (pHRR) by 34 % along with a slight reduction in the total heat release rate (THR) by about 5 %. Even more, such treatment left a negligible impact of mechanical properties of treated textiles while offered a considerable durability against home laundering. Thus, these multi-elemental based hybrid compounds optimized in the condensed phase mechanism were found to be an effective flame retardant for PA66 textiles. Image, graphical abstract [ABSTRACT FROM AUTHOR]

Flexible polyurethane foam (FPUF), a widely used cushioning and comfort component for homeware and automobile industries if tailored for flame resistance, can exhibit enhanced market value. With the view to preparing such protective films, multilayered coating composed of montmorillonite (MMT) and triphenyl phosphate (tPP) along with polyethyleneimine (PEI), poly[(o‐cresyl glycidyl ether)‐co‐formaldehyde] (CNER), tPP solution and MMT suspension was deposited via layer‐by‐layer technique so as to suppress the flammability of FPUF. A comparative study applying "cone test" revealed that multilayered coatings having PEI(CNER/NH2‐MMT/PEI)n and PEI(CNER/NH2−MMT/tPP)n architectures, where "n" signifies the number of layer pairs, exhibited remarkable decrease in "peak heat release rate" (pHRR) of 20 and 25%, respectively, as compared to uncoated FPUF. Moreover, these coatings showed a 50% reduction in "fire growth rate index" (FIGRA) when compared to uncoated FPUF. This significant decrease in FIGRA after a specific combination of epoxy‐clay features that such multilayered coatings can be used to protect the underlying FPUF due to the labyrinth effect offered by MMT and accelerated char formation by tPP. Furthermore, the evolution of volatile gases upon combustion of multilayered coated foam decreased due to the inhibition of oxygen permeation owing to the protective effect of the coating. © 2020 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020, 137, 48890. [ABSTRACT FROM AUTHOR]

Summary: Induced by extremely inflammable characteristic, fire accidents worldwide of crops frequently occur and give rise to loss of life and personal injury. Given this problem, combustion behavior characterization of four major crops was investigated by cone calorimeter. Results confirmed the less quantity of crops needed longer time to be ignited. Meanwhile, the linear relation between the inverse square of time to ignition and heat flux of crops was found. For heat release rate (HRR), it was demonstrated that more quantity of crops prolonged the heat release process. For instance, with heat flux of 50 kW/m2, HRR values of 100 and 50 g soybean at 400 seconds were 212 and 40 kW/m2. Besides, peak values of HRR (PHRR) were close with different mass, especially for corn. Interestingly, compared to less quantity, more quantity crops were harder to be ignited at same heat flux. In addition to soybean, PHRR and total heat release (THR) of crops was gradually increased with the increasing heat flux. Meanwhile, THR values of 100 g crops were lower than double THR of 50 g crops. The investigation of combustion behavior characteristic could guide the safety storage of crops, thus avoiding the occurrence of crops fire hazards. [ABSTRACT FROM AUTHOR]

• TiO 2 /SiO 2 NPs based multifunctional coatings were prepared for PA66 textiles • The flame retardancy and hydrophilicity were escalated in a several fold • The TiO 2 nanoparticle along with phytic acid improved the LOI value by 24.5% • TiO 2, phytic acid and chitosan handed a substantial reduction in pHRR by 25% • SiO 2 nanoparticle and phytic acid formulation enhanced hydrophilicity markedly Novel nanoparticles (NPs) namely, TiO 2 and SiO 2 along with naturally derived phytic acid (PA) and chitosan (CS) were used to improve the flame retardant and hydrophilic properties of polyamide 66 (PA66) fabrics via pad-dry-cure technique. The application of PA-TiO 2 enhanced the limiting oxygen index (LOI) value up to 24.5 % for the treated fabrics from 19.5% of the pure fabric and accelerated char yield%. Conversely, the introduction of chitosan (CS) into the PA-TiO 2 /SiO 2 formulations brought a significant reduction in the peak heat release rate (pHRR) where a maximum reduction of 25 % was achieved for the PA66-PA-CS-T fabric sample. Meanwhile, the hydrophilicity of treated fabrics was improved significantly, especially with PA-SiO 2 formulation as the water contact angle was reduced to 29˚ for the treated fabrics from 112˚ for the pure PA66. In addition, the formulations containing nanoparticles (TiO 2 /SiO 2) along with PA boosted up the tensile strength of treated textiles. [ABSTRACT FROM AUTHOR]

In the present work, lanthanum phenylphosphonate (LaPP)–based multilayered film was fabricated on the surface of flexible polyurethane (PU) foam by layer‐by‐layer self‐assembled method. The successful deposition of the coating was confirmed by scanning electron microscopy (SEM) and energy‐dispersive X‐ray (EDX). Subsequently, the thermal decomposition and burning behavior of untreated and treated PU foams were investigated by thermogravimetric analysis (TGA) and cone calorimeter, respectively. The TGA results indicated that Tmax2 of treated PU foams were increased by approximately 15°C to 20°C as compared with untreated PU foam. The peak heat release rate (PHRR) and total heat release (THR) of PU‐6 (with 19.5 wt% weight gain) were 188 kW/m2 and 20.3 MJ/m2, with reductions of 70% and 15% as compared with those of untreated PU foam, respectively. Meanwhile, the smoke production of treated PU foam was suppressed after the construction of LaPP‐based coating. [ABSTRACT FROM AUTHOR]

In this study, high electrical conductivity and flame retardant electrothermal ethylene‐vinyl acetate (EVA) films were fabricated by using carbon nanotubes‐wrapped ammonium polyphosphate (CAPP) and conductive carbon black (CCB). CAPP was used as a synergistic conductive filler and flame retardant to improve the electrical conductivity and fire safety of the electrothermal film at the same time. Besides, the heat release rate (HRR) and the total heat release (THR) of EVA‐5 decreased about 81.5% and 57.3% compared with those of pure EVA film, respectively. Moreover, by incorporating a small amount of CAPP, EVA‐5 can reach up to V‐0 rating with an limiting oxygen index (LOI) value of 31%. EVA film fabricated by CCB and CAPP as conductive material exhibited almost 10 times increment on electrical conductivity than that of same content for CCB alone. And time vs temperature profiles of EVA‐5 showed a stable trend over 3600 seconds without any offset at a given applied voltage of 15 V. Moreover, its excellent cycle heating performance indicated that the electrothermal film can be recycled, which meets the requirements of sustainable development. In a word, this novel strategy provides a simple and effective way to obtain a high conductive and fire safety electrothermal film. [ABSTRACT FROM AUTHOR]

In the current study, Zeolitic Imidazole Framework-8 (ZIF-8) was in situ grown on the surface of cellulose fibers and the ZIF-8@cellulose composite aerogels were fabricated by a freeze-drying method. The flame-retardant, thermal and mechanical characteristics of the cellulose-based aerogels were investigated. SEM images indicated that ZIF-8 was evenly deposited on the surface of the cellulose fibers in the aerogel owing to formation of hydrogen bonding with cellulose molecules. The addition of ZIF-8 enhanced thermal stability and flame retardancy of the host cellulose aerogel. The peak of heat release rate of the ZIF-8@cellulose-3 composite aerogel exhibited a drastic decline from 128 W g−1 to 63 W g−1 and the total heat release from 25.9 kJ g−1 to 14.8 kJ g−1. In the UL-94 vertical burning test, the samples showed self-extinguishing behavior. Additionally, ZIF-8 induced a dramatic enhancement in the mechanical properties of the host cellulose. Specifically, the compressive stress of the ZIF-8@cellulose composite aerogel showed a significant increase from 0.45 to 34.80 MPa. Moreover, the ZIF-8@cellulose composite aerogel can selectively remove the organic pollutants from water and adsorb a wide range of liquid oils with considerable capacities. The current study presented a feasible approach to synthesis of strong and flame-retardant cellulose-based aerogels for waste water purification. [ABSTRACT FROM AUTHOR]

Inflammable characteristic produces an inevitable challenge for the corn storage, which endangers the food demand of human being. We investigated the combustion behavior evolvement of corn under different heat flux, with the aid of cone calorimeter. The reciprocals of square rooted time to ignition presented a linear relation to heat flux (y = 0.0036(q + 11.0833), R2 = 0.8944), similar to other materials. Higher peak values of heat release rate were obtained in heat fluxes of 20 kW/m2 and 25 kW/m2, due to longer heat time and moderate heat flux. Total heat release value was decreased only when heat flux was low to 10 kW/m2 and presented a significant decrease in heat flux of 5 kW/m2 (decreased to 39.0 MJ/m2 from 63.0 MJ/m2). It also found that the ignition temperature for the corn combustion was near 365°C; meanwhile, the surface temperature of corn combustion was higher with higher heat flux. As the XPS analysis presented, the main elements of combustion residue under 35 kW/m2 were C 1s, O 1s, Ca 2p, K 2p, B 1s, and Si 2s. Results from Raman spectra and XRD curves indicated that the graphitization degree of combustion residue was gradually decreased with increase of heat flux. [ABSTRACT FROM AUTHOR]

Graphene‐polyaniline/nickel hydroxide ternary hybrid (RGO‐PANI/Ni(OH)2) was synthesized and incorporated into epoxy resin (EP) to improve the fire retardant property. Thermogravimetric analysis results showed that the RGO‐PANI/Ni(OH)2 nanohybrid could catalyze the thermal degradation of epoxy matrix that was essential to trigger the char formation. The char yield of the RGO‐PANI/Ni(OH)2/EP composite was improved compared with that of the samples with graphene and polyaniline only. With 3.0‐wt% RGO‐PANI/Ni(OH)2, significant reduction in peak heat release rate (40%) and peak smoke production rate (36%) was observed in the cone calorimeter tests. Thermogravimetric analysis/infrared spectrometry (TG‐IR) results indicated that the flammable volatiles of the RGO‐PANI/Ni(OH)2/EP composite was reduced compared with those of the EP and RGO‐PANI/EP. The superior flame retardant and smoke suppressant behaviors of the RGO‐PANI/Ni(OH)2 nanohybrid over RGO‐PANI were attributed to the combination of good barrier effect of graphene with catalytic ability of char formation of PANI and metal hydroxide. [ABSTRACT FROM AUTHOR]

A novel and highly effective flame retardant (FR), DOPO‐TPMP oligomer, was synthesized by a simple condensation of 4‐(hydroxymethyl)‐2,6,7‐trioxa‐1‐phosphabicyclo[2.2.2]octane‐1‐oxide and phosphorus oxychloride followed by a polycondensation reaction with 6‐(2,5‐dihydroxyphenyl)‐6H‐dibenzo[c,e][1,2]oxaphosphinine‐6‐oxide. The chemical structure of DOPO‐TPMP was well characterized using Fourier transform infrared and NMR spectra. DOPO‐TPMP was used as an additive‐type FR for epoxy resin (EP). The FR properties of the resultant EP composites were investigated by limiting oxygen index (LOI) test, UL‐94 vertical burning test and cone calorimeter measurements. Specifically, the EP composite containing 10.0% DOPO‐TPMP achieved a LOI value of 36.1%, V‐0 rating in the UL‐94 test and a 58% reduction in peak heat release rate. Further mechanism analysis attributed the enhanced flame retardancy to the increased char yield on the addition of DOPO‐TPMP. © 2019 Society of Chemical Industry A novel oligomeric flame retardant, DOPO‐TPMP, was synthesized, which imparted high flame‐retardant performance to epoxy resins. [ABSTRACT FROM AUTHOR]

Cellulose nanofibers (CNFs) were modified with 2 bilayers coating composed of polyethlenimine (PEI), melamine and phytic acid using a layer-by-layer self-assembly technique. The (PEI + melamine/phytic acid)2 based coating was successfully deposited on the surface of modified cellulose nanofibers (MCNFs). Herein, the CNF referred to the carbon source and the phytic acid was chosen as the acid source. Polyethylenimine and melamine served as the blowing agents. Then the CNF and MCNF were introduced to the polyvinyl alcohol (PVA) matrix to investigate the thermal decomposition, flammability, light transmittance and mechanical properties of the PVA/CNF and PVA/MCNF composites. The thermal decomposition of PVA-MCNF-6 (with 6 wt% MCNF) was retarded compared with that of pure PVA. Meanwhile, the addition of 6 wt% MCNF obviously reduced the peak heat release rate of PVA, as evidenced by the 37% reduction. The PVA/CNF and PVA/MCNF composites exhibited similar light transmittance compared with the pure PVA film. Moreover, the addition of CNFs in the PVA matrix resulted in higher tensile strength and elongation at break than those of the PVA matrix. [ABSTRACT FROM AUTHOR]

This work reported a facile fabrication method to modify molybdenum disulfide (MoS2) nanosheets with common flame retardant melamine phosphate (MAP) and then were incorporated into poly(butylene succinate) by melt blending method with the purpose of improving the thermal and flame retardancy properties. MAP modified MoS2 nanosheets dispersed well in poly(butylene succinate) composites with intercalated structure. The incorporation of MAP modified MoS2 nanosheets led to an increase of thermal degradation temperature and char formation as well as reduction of the peak heat release rate. Copyright © 2016 John Wiley & Sons, Ltd. [ABSTRACT FROM AUTHOR]

The pyrolysis process of polypropylene (PP), PP-based nanoclay composites, acrylonitrile-butadiene-styrene (ABS), and ABS/metal hydroxide nanorods (MHR)/grapheme nanosheets (GNS) composites in a cone calorimeter test was simulated with a recently developed numerical codes, the Federal Aviation Administration ThermaKin. First, the heat release rate (HRR) and the surface temperature as a function of time were compared with experiment data. With reasonable input parameters, the pyrolysis behaviors were predicted reasonably. Subsequently, the influence of the properties of char residue on the HRR was discussed. The char residue of PP/nanoclay acted as a heat transfer barrier, while the char layer of ABS/MHR/GNS acted as a mass transfer barrier. Finally, the sensitivity of the residue characteristic parameters to the model output was discussed. Copyright © 2015 John Wiley & Sons, Ltd. [ABSTRACT FROM AUTHOR]

Biomass-derived carbon has been recognised as a green, economic and promising flame retardant (FR) for polymer matrix. In this paper, it is considered that the two-dimensional (2D) structure of carbonised peanut shells (PS) can lead to a physical barrier effect on polymers. The carbonised sample was prepared by the three facile methods, and firstly adopted as flame retardants for epoxy resin. The results of thermal gravimetric analysis (TGA) and cone calorimeter tests indicate that the carbon combined with nano Cobalt provides the most outstanding thermal stability in the current study. With 3 wt.% addition of the FR, both peak heat release rate (pHRR) and peak smoke production rate (PSPR) decrease by 37.9% and 33.3%, correspondingly. The flame retardancy mechanisms of the FR are further explored by XPS and TG-FTIR. The effectiveness of carbonised PS can be mainly attributed to the physical barrier effect derived by PS's 2D structure and the catalysis effect from Cobalt, which contribute to form a dense char layer. [ABSTRACT FROM AUTHOR]

A novel natural material-based flame retardant melamine chitosan phosphate (MPCS) has been prepared. Its impact on thermal properties and flammability performance of polyvinyl alcohol (PVA) was analyzed. Thermogravimetric analysis data exhibited that MPCS enhanced the thermal stability of materials at high temperature. The results of thermogravimetric analysis/infrared spectrometry (TGA-IR) showed that MPCS decreased the yield of flammable volatilized products greatly. Microscale combustion calorimetry (MCC) data showed that peak heat release rate (PHRR), total heat release (THR) and heat release capacity (HRC) all reduced, which indicated that MPCS improved the flame retardancy of materials. [ABSTRACT FROM AUTHOR]

In this work, microcrystalline cellulose (MCC) treated polyamide 66 (PA66) textiles were coated with green and naturally abundant polysaccharides specifically, chitosan (CS) and sodium alginate (SA) together with phytic acid (PA) via layer by layer (LbL) deposition. The prime focus of such treatment was to intensify both the hydrophilic and flame retardant properties of PA66 fabric substrates. Subsequently, the prepared coatings were further subjected to cross-linking modification by dipping them into the barium (Ba) salt solution. Obtained results indicated that the MCC-modified PA66 exhibited a water contact angle (WCA) value of 00 and revealed a drop in peak heat release rate (pHRR) up to 31 % with complete suppression of melt-dripping. Meanwhile, the Ba-ion-induced cross-linking treatment further escalated this reduction up to 36 % by adding enhanced thermal stability, improved char quality along better wash durability of as prepared coatings. In addition, the combined modification of PA66 textiles with MCC and Ba-ion handed a superb enhancement of physical properties like tensile strength by ca. 50 % compared to the pure PA66. Thus, this MCC-assisted surface modification paves the way for a new kind of greener treatment of PA66 textiles in attaining superior hydrophilic and flame retardant properties of the same. • MCC-assisted surface engineering of PA66 fabrics was done. • Green polysaccharides were deposited on PA66 surfaces in LbL assembly. • MCC-modified and LbL deposited fabric surfaces exhibited superhydrophilicity. • MCC-modified and LbL deposited showed a substantial reduction in pHHR by 36 %. • Ba ion cross-linking helped to obtain superior wash durability to developed coatings. [ABSTRACT FROM AUTHOR]

[Display omitted] • A core-shell structured piperazine pyrophosphate microcapsules (MT@PAPP) is constructed. • The MT@PAPP enhances the compatibility and mechanical property of TPE/MT@PAPP composites. • Compared with pure TPE, the PHRR and PSPR of TPE/MT@PAPP were reduced by 78.5% and 60.0%, respectively. In this study, core-shell structured piperazine pyrophosphate (PAPP) is designed to enhance the fire safety and mechanical property of styrenic thermoplastic elastomer (TPE) composites. The PAPP is microencapsulated with carbon nanotube modified melamine-formaldehyde resin to prepare core-shell structured flame retardants (MT@PAPP). Due to the excellent compatibility between the MT@PAPP and TPE matrix, the mechanical property of TPE/MT@PAPP is improved. Compared with TPE, the peak heat release rate and peak smoke production rate of TPE/MT@PAPP are decreased by 78.5% and 60.0%, respectively. Thus, the core-shell structured piperazine pyrophosphate microcapsule strategy provides an excellent approach to obtain high-performance TPE composites. [ABSTRACT FROM AUTHOR]

• A syringaldehyde derived epoxy resin monomer (SA-TAG-EP) was developed. • The bio-based epoxy system showed a record T g of 224 °C, high strength and modulus. • The bio-based epoxy system showed satisfactory intrinsic flame retardancy. Due to increasing environmental concerns, global warming, and the decline of oil reservoirs, the use of bio-epoxy resins derived from sustainable resources is recommended. The development of bio-based epoxy resins with considerable thermal stability, mechanical strength, and appropriate intrinsic flame retardant potential is highly demanded. In this study, a new Schiff-based epoxy monomer, triglycidyl ether of syringaldehyde (SA-TAG-EP), was synthesized from renewable syringaldehyde. After the 4,4′-diaminodiphenylmethane (DDM)-based curing process, an intrinsically flame-retardant resin (SA-TAG-EP/DDM) with C, H, N, and O elements was achieved. SA-TAG-EP/DDM showed higher glass transition temperature (224.9°C) and greater mechanical strength, including a tensile strength of 66.8 MPa and an elongation at break of 3.91%, compared to petroleum-based bisphenol A epoxy thermoset. It also passed the V-0 flammability rating in the UL-94 test and exhibited a 38.5% limiting oxygen index, 48.9% char yield under N 2 , and a lower peak heat release rate than that of petroleum-based bisphenol A epoxy thermoset. We proposed a simple and sustainable route for the synthesis of Schiff base epoxy compounds from biomass-derived resources, which demonstrates significant mechanical properties and increased flame retardant potential. [ABSTRACT FROM AUTHOR]

[Display omitted] • FPUF composites was formed after the introduction of Ti 3 C 2 T x @BPA@PCL and DH-DOPO. • Compression strength of FPUF-DH-Ti 3 C 2 T x @BPA@PCL are increased by 253% and is highly fatigue-resistance. • 36.1% and 44.0% reductions in pHRR and THR of FPUF-DH-Ti 3 C 2 T x @BPA@PCL are achieved. • FPUF-DH-Ti 3 C 2 T x @BPA@PCL is self-extinguished and passes the vertical burning test. It is of great importance to fabricate flexible polyurethane foam (FPUF) with superior mechanical properties and flame retardancy for practical applications. Herein, organosilicon and phenyl phosphorus compounds were synthesized and grafted on the surface of Ti 3 C 2 T x (Ti 3 C 2 T x @BPA@PCL) via in-situ polymerization. Then, the FPUF composites were fabricated, combining intrinsic flame retardancy (9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide-diethanolamine: DH-DOPO) (addition amount: 20 wt%) and Ti 3 C 2 T x @BPA@PCL (addition amount: 4 wt%). Attributed to the rigid structure of Ti 3 C 2 T x @BPA@PCL, the tensile strength and compression strength of FPUF showed 24.0% and 253% increase, respectively. In addition, anti-fatigue properties of FPUF composites during the cyclical test were dramatically enhanced. In contrast to pure FPUF, 36.1% and 44.0% reductions in peak heat release rate (pHRR) and total heat release (THR) were achieved for the FPUF containing Ti 3 C 2 T x @BPA@PCL and DH-DOPO, the production rate of carbon dioxide (CO 2) and carbon oxide (CO) also decreased by 40.3% and 52.1%, respectively. FPUF4 showed self-extinguishing behavior, and passed the vertical burning test (VBT). This work provides a facile approach to preparing high-performance FPUF with enhanced mechanical property and flame retardancy. [ABSTRACT FROM AUTHOR]

[Display omitted] Aiming at enhancing the toughness and fire safety of bismaleimide (BMI), BMI monomers containing phosphate and phosphonate structure (BDTP and BDTDP) were designed and prepared. With incorporation of 5 wt% BDTP and BDTDP, the peak value of heat release rate (PHRR) of BMI/BDTP-5 and BMI/BDTDP-5 decrease by 59.4% and 52.4%, respectively. The total smoke production (TSP) of BMI/BDTP-5 and BMI/BDTDP-5 are of 8.3% and 13.1% reduction, respectively. Meanwhile, BMI/BDTP-5 and BMI/BDTDP-5 possess UL-94V-0 rating, which indicates that BMI is endowed with better flame retardant performance by modification of designed BMI monomers. Besides, the impact strength of BMI/BDTP-5 and BMI/BDTDP-5 increase by 146.3% and 90.2%, respectively. The comprehensive performance of BMI/BDTP-5 is better than that of BMI/BDTDP-5. And the effect of phenyl phosphate structure in BDTP and phenyl phosphonate structure in BDTDP on BMI performance is explored. [ABSTRACT FROM AUTHOR]

• Intrinsically flame-retardant hydrogel coatings for RPUFs were developed to reduce their flammability. • RPUF composites achieved a 45% reduction in the TSP, a 27 s increase in the TTI and excellent coating adhesion. • Fire-resistant hydrogels were constructed by combining a multiscale reinforcement strategy and a flame-retardant precursor. Hydrogel, as a multifunctional engineering material, has attracted much attention for its flame-retardant applications. However, the low thermal stability of hydrogels results in the formation of a weak protective layer with weak adhesion, which limits their application. Therefore, through careful design, we successfully combined calcium phosphate nanocrosslinked points, silica nanofiber networks, and black phosphorus sheets to construct a multiscale reinforcing body. This reinforcement not only significantly improves the overall strength of the material, but also imparts excellent fire resistance properties. Furthermore, we combined this reinforcement with intrinsic flame-retardant precursors to construct a hydrogel with high fire resistance. This hydrogel coating not only effectively resists flame attacks, but also exhibits excellent mechanical properties, thus addressing the shortcomings of conventional hydrogel coatings in terms of fire resistance and mechanical properties. When used to coat RPUF materials, the hydrogel-coated RPUF composites showed a 23.6% reduction in the peak heat release rate (pHRR), a 45% reduction in total smoke production (TSP), and a 27 s extension in time to ignition (TTI). The hydrogel coating was found to be effective at inhibiting the spread of fire. In addition, the molecularly designed intrinsic flame-retardant hydrogel coating has good adhesion to RPUF and other substrates, which is sufficient for practical applications. The coatings have sustained fire protection and are suitable for a range of flame-retardant applications. This innovative design provides new ideas and methods for developing high-performance flame-retardant hydrogel coatings. [ABSTRACT FROM AUTHOR]

• A series of coatings with high transparency and excellent pencil hardness levels were prepared on polycarbonate (PC) substrates via a two-step UV-curing process with TAEP and MAAR. • The coupling effect of the combustion behaviours of the UV-cured coatings and the PC substrates was particularly investigated to give insight into a holistic picture of the combustion of the coated PC composites. • The composite UV-cured coatings successfully suppressed the heat release and improved the flame retardancy of the PC samples thanks to the phosphorus-nitrogen synergistic flame-retardant effect in the condensed phase. • A potential strategy to further enhance the flame-retardant ability of the UV-cured coatings lies in improving the thermal and mechanical stabilities of the intumescent char layers. There is an urgent demand for flame retardant treatment of polycarbonate (PC) with as little adverse impact on the inherent advantages of PC as possible, especially the high transparency. Herein, a flame-retardant coating with high transparency was successfully prepared on PC via a two-step ultraviolet-curing (UV-curing) process with tri(acryloyloxyethyl) phosphate and melamine acrylate resin. All the coated PC composites showed high transparency and excellent pencil hardness levels (6H). The coupling effect of the combustion behaviours of the UV-cured coatings and the PC substrates was particularly investigated to give insight into a holistic picture of the combustion of the coated composite systems. Specifically, all the composite UV-cured coating samples (T2M1, T1M1 and T1M2) formed highly expanded char with honeycomb-like inner structure due to the phosphorus-nitrogen synergistic effects, which could efficiently suppress mass and heat transfer, thereby protecting the PC substrates from the harsh conditions of high temperature and realizing significantly enhanced flame retardancy of the PC samples. Improving the thermal and mechanical stabilities of the intumescent carbon layers may be a practical strategy to achieve further improved flame retardant capabilities of the PC samples. Additionally, the PC-T2M1 composite exhibited the optimal flame retardant effect, realizing significantly suppressed heat release in the cone calorimeter tests, reaching UL94 V-0 rating and showing long fire resistance time thanks to the intumescent char. The UV-cured coating method introduced in this work had great potential in spawning new strategies for designing advanced flame retardant coatings for polymer substrates. [Display omitted] [ABSTRACT FROM AUTHOR]

A synergistic flame retardant with a core-shell structure utilizes the 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) derivative as the outer shell and ammonium polyphosphate (APP) as the inner core. Three derivatives of DOPO (DOPO-GY, DOPO-DH and DOPO-GD) are synthesized by reacting DOPO with glyoxal, paraformaldehyde and diethanolamine, and glutaraldehyde, respectively. DOPO-GY@APP, DOPO-DH@APP and DOPO-GD@APP exhibit good radical scavenging activities. The oxidation induction time for EVA/DOPO-GY@APP is exceptionally high at 19.04 min, in contrast to EVA alone, which has an induction time of only 5.51 min. Simultaneously, after aging at 180 °C and 165 °C for 7 days, the retention rates of elongation at break for EVA/DOPO-GY@APP are 34.67 % and 55.50 %, respectively. These findings demonstrate the long-term anti-aging properties of EVA/DOPO-GY@APP without the need for additional antioxidants. Moreover, EVA/DOPO-GY@APP, EVA/DOPO-DH@APP and EVA/DOPO-GD@APP all achieve V-0 rating with 25 % addition of flame retardant. In comparison to pure EVA, their peak heat release rates and maximum smoke density decrease by 52 % and 47 %, 43 % and 54 %, and 51 % and 44 %, respectively. Additionally, compared to EVA/APP, their mechanical properties have been improved. Therefore, these microencapsulated flame retardants with DOPO derivatives as the shell effectively enhance the mechanical properties and fire safety of EVA composites. [Display omitted] • A multifunctional microencapsulated flame retardant is successfully designed. • The DOPO-GY@APP shows good radical scavenging activities. • The retention rate of EB from EVA/DOPO-GY@APP can reach 55.50 % after aging at 165 °C for 7 days. • EVA/DOPO-GY@APP reveal anti-aging properties without adding any antioxidant. • The pHRR and Ds max of EVA/DOPO-GY@APP are reduced by 52 % and 47 %, respectively. [ABSTRACT FROM AUTHOR]

• An organic-inorganic hybrid flame retardant (THPSU-MMT) was synthesized. • EP-MMT composites have good flame retardancy and comprehensive properties. • The thermal decomposition of EP-MMT composites was studied. • It provides a green and efficient method for exfoliation of montmorillonite. Traditional additive flame retardants pose issues including high dosage, easy precipitation, and poor compatibility with the matrix. Designing efficient organic-inorganic synergistic flame retardants can enhance the flame retardancy and mechanical properties of epoxy (EP) composites while reducing their smoke toxicity. In our study, we initially employed Tetrakis(hydroxymethyl)phosphonium sulfate (THPS) for intercalation modification of montmorillonite (MMT). Subsequently, we achieved a green and efficient exfoliation of MMT by reacting urea with hydroxyl groups, resulting in the simultaneous preparation of efficient organic/inorganic synergistic flame retardants (THPSU-MMT). EP composites containing 5wt% THPSU-MMT can attain UL-94 V0 classification. Furthermore, the peak heat release rate (PHRR), total heat release (THR), and peak release rates of CO can be reduced by up to 78.42 %, 62.26 %, and 72.50 %, respectively. Simultaneously, we systematically investigated the synergistic flame retardant mechanism of the EP composite. The findings reveal that THPSU-MMT exhibits a dual flame retardant effect in both the gaseous and condensed phases. Moreover, the combination of MMT and THPSU substantially enhances the presence of phosphorus-containing pyrolysis products in the condensed phase. The fire performance index (FPI) of the flame retardant EP increased from 0.05 m2/s/W in pure EP to 0.36 m2/s/W, attributed to the enhanced catalytic carbonization and assisted gas-phase free radical capture. Additionally, the flame spread index (FGI) decreased from 11.55 kW/m/s in pure EP to 1.18 kW/m/s, signifying a substantial enhancement in fire safety. Furthermore, the THPSU-MMT synergistic flame retardants improved the tensile strength of EP composites. This study offers an environmentally friendly and efficient approach for the effective exfoliation of MMT, while also presenting novel concepts for the design of efficient organic-inorganic synergistic flame retardants. [Display omitted] [ABSTRACT FROM AUTHOR]

[Display omitted] It's known that the application of bismaleimide resins (BMI) is limited due to its brittleness and poor flame retardancy. A novel type of BMI monomer (MADQ) based on the typical phosphorus series flame retardant DOPO is designed to improve the fire safety of BMI. Besides, aliphatic long chain structure is introduced in MADQ, which is supposed to be conducive to reducing the rigidity of the BMI cross-linked network and thus to improve the toughness of BMI. It's seen that with the incorporation of 5.24 wt% MADQ, the peak of heat release rate (PHRR) and total heat release (THR) of resultant BMI/MADQ-5 is reduced by 37.7% and 33.9%, respectively. Meanwhile, with modification of 1.07 wt% MADQ, BMI/MADQ-1 possesses UL-94V-0 rating. The relevant mechanism analysis reveals that the phosphaphenanthrene group in MADQ can exert flame retardancy effect both in condensed and gas phase. Besides, the impact strength of the BMI/MADQ is maximally increased by nearly 90.1%. Furthermore, the BMI/MADQ still maintains high tensile strength and thermal stability, which indicates the modification of MADQ did not deteriorate other properties of BMI. An innovative research idea and research basis for the preparation of intrinsic flame-retardant and toughened BMI is provided in this work. [ABSTRACT FROM AUTHOR]

[Display omitted] Polyolefin (PO) cables used in confined spaces need to have low smoke, low heat release, low toxic gas release and excellent physical properties. In this work, a series of rare earth stannates Re 2 Sn 2 O 7 (RES, Re = Nd, Sm, Gd) with high temperature catalytic performance were prepared by hydrothermal method for synergistic flame retardant PO/IFR. The flame retardancy, heat release, smoke density, toxic gas release and physical properties of PO composites were thoroughly studied in detail. The RES could enhance the vertical burning rating and the limiting oxygen index (LOI) of PO/IFR composites. Moreover, the residual char of the thermogravimetric analysis increased from 9.7% to 11.4 wt% after the RES added in PO/IFR system. Interestingly, the PO/IFR system containing Gd 2 Sn 2 O 7 exhibits the lowest peak heat release rate of 233.7 kW/m2. Excellent flame resistance due to the formation of a complete and compact protective char layer. In addition, the toxic release of PO during combustion is also effectively reduced by introducing the RES. The tube furnace combustion test shows that the emission of carbon oxide (CO) and hydrogen cyanide (HCN) of PO/IFR/Gd 2 Sn 2 O 7 are the lowest. It can be attributed to the catalytic effect of rare earth elements and the blocking effect of the dense char layer. In addition, compared with the PO/IFR composites, the PO/IFR/RES system demonstrate higher mechanical properties and volume resistivity. Therefore, the addition of RES has a positive effect on improving the physical properties and fire safety properties of the PO/IFR cable composites, especially suitable for using in confined spaces. [ABSTRACT FROM AUTHOR]

[Display omitted] • ZIF-8@Ti 3 C 2 T x was synthesised and applied to prepare flame-retardant flexible polyurethane foam composites. • Flame-retardant flexible polyurethane foam composites displayed excellent heat and toxic gases suppression performance. • Flame-retardant flexible polyurethane foam composites showed notable mechanical properties during compression and tensile tests. • The flame-retardant mechanism of ZIF-8@Ti 3 C 2 T x was systematically explored through gas and condensed products. Flexible polyurethane foam (FPUF) is the most used polyurethane, but the highly flammable characteristic limits its widespread usage. In this work, ZIF-8@Ti 3 C 2 T x was synthesized to reduce the heat and toxic gases of FPUF. Flame-retardant FPUF was characterized by cone calorimeter (Cone), thermogravimetric analysis/fourier-transform infrared spectroscopy (TG-FTIR), tensile and compression tests. Compared with pure FPUF, these results showed that the peak of heat release rate (PHRR), total heat release (THR), CO and HCN of FPUF6 decreased by 46%, 69%, 27% and 43.5%, respectively. Moreover, the tensile and compression strength of FPUF6 demonstrated a 52% and 130% increment, respectively. The superior dual metal catalytical charring-forming effect and physical barrier effect of ZIF-8@Ti 3 C 2 T x were achieved. In summary, a simple and reliable strategy for preparing flame-retardant FPUF with reinforced mechanical and fire safety properties was provided. [ABSTRACT FROM AUTHOR]

[Display omitted] • The free switch of passive radiation cooling and solar thermal conversion is realized. • An average temperature drop of ∼5.62 °C is achieved under the hot environment. • A temperature increase of 28.3 °C is achieved under the cold environment. • The fire hazards of materials designed are suppressed significantly. Seasonable and spontaneous replacement approach of daytime radiative cooling to solar thermal conversion is challenging yet imperative for year-round thermal management materials. Meanwhile, the fire safety of thermal management materials is extremely important but often overlooked. Herein, we report a bio-inspired and fireproof aerogel presenting dynamically self-switchable ability of daytime radiative cooling and solar thermal conversion, composed of thermochromic microcapsules (TC), boron nitride nanosheets (BN), and bio-based materials (alginate and phytate). In hot environments, TC/BN composite aerogel shows solar reflectivity of 91.8 % and IR emissivity of 84.3 %, promoting heat radiation to outer space and achieving an average temperature drop of ∼5.62 °C. Attributed to the thermochromic mechanism, TC/BN composite aerogel can harvest visible light of 87 % in the solar spectrum to increase the material temperature by 28.3 °C, under an environment of −8.8 °C. Based on the EnergyPlus simulation, the employment of TC/BN composite aerogel contributes to decreasing the energy consumption of buildings in both hot and cold regions, including Cairo, Singapore, Alaska, Yakutsk, and so on. Besides, the peak values of heat release rate and total heat release during the combustion of TC/BN composite aerogels are significantly decreased by 70.6 % and 58.4 %, compared to those of TC composite aerogel. The produced protective char layer enhanced by BN nanosheets is capable of isolating the fire and suppressing the fire propagation, improving the fire safety of composite aerogels designed. The TC/BN composite aerogels provide a smart thermal regulation mode for radiative cooling and solar heating, overcome the problems from changing weather and environment, and significantly promote the practical application by enhanced fire safety. [ABSTRACT FROM AUTHOR]

Epoxy resin (EP) is quite flammable, which limits its application in areas such as coatings and electronic and electrical materials. In this study, 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) (or diphenylphosphine oxide (DPO)) 3-cyclohexene-1-formaldehyde (CC) and 4,4'diaminodiphenylmethane (DDM) were selected for the synthesis of two rich aromatic and phosphorus-containing compounds (DOPO-CC and DPO-CC). DOPO-CC and DPO-CC were introduced into epoxy pre-polymers to prepare epoxy thermosets with flame retardancy. When 5 wt% DOPO-CC (P content of 0.50 wt%) or DPO-CC (P content of 0.52 wt%) was added, the LOI values of the epoxy thermosets increased from 25.5% (pure EP) to 33.5% (EP added DOPO-CC) and 31.0% (EP added DPO-CC), respectively, and these epoxy thermosets also achieved the UL-94 V-0 rating. Additionally, cone calorimeter tests showed that the peak heat release rate (PHRR) and total heat release (THR) of epoxy thermoset containing 5 wt% DPO-CC reduced by 42.0% and 39.7% compared to those of pure EP, respectively. By reducing the thermal degradation rate (condensed phase) and combining and quenching free radicals (gaseous phase), the introduction of DOPO-CC or DPO-CC can efficiently improve the flame retardancy of epoxy thermosets. More importantly, the epoxy thermosets containing DOPO-CC or DPO-CC exhibited better mechanical properties than pure EP, which could be proven by the storage modulus and tensile strength. This study provided a new class of rich aromatic and phosphorus-containing compounds that can serve as co-curing agents for epoxy thermosets with outstanding comprehensive performances. [Display omitted] • Two rich aromatic and phosphorus-containing compounds (DOPO-CC and DPO-CC) were synthesized. • EP containing 5 wt% DOPO-CC or DPO-CC showed UL-94 V-0 level. • The PHRR and THR of EP containing 5 wt% DPO-CC decreased by 42.0% and 39.7%, respectively. • EP containing DOPO-CC or DPO-CC exhibited better mechanical properties than pure EP. [ABSTRACT FROM AUTHOR]

[Display omitted] • Cardanol was applied to capture excess carbon dioxide from industry. • The bio-based NIPUs were synthesized from cardanol and carbon dioxide. • The comprehensive improvement effect of +5 valence of P was better than that of +3. • The modification of the intrinsic structure achieved eminent adhesion performance. Under the background of fossil fuel depletion and global warming, the large amount of carbon dioxide (CO 2) produced by industrial production was a renewable, clean and natural C1 feedstock that was becoming an ideal feedstock to produce value-added chemicals. The synthesis of non-isocyanate polyurethanes (NIPU) from cyclic carbonates as intermediate products was a typical way to realize the efficient recycling of CO 2. To improve the low carbonization, flammability and poor mechanics of NIPU and expand its application scenarios, the NIPU was synthesized from biological cardanol and CO 2 by a relatively green synthesis route, and modified by flame retardants containing different valence phosphorus. Compared with ECH-CarCO 2 -HMDA, the char residue of PO-CarCO 2 -HMDA and PP-CarCO 2 -HMDA increased by 248.8 % and 172.7 % respectively under nitrogen atmosphere, and 345.7 % and 151.9 % respectively under air atmosphere. More importantly, the peaks of heat release rate of modified NIPUs were reduced by 30.0 % and 18.4 %, and their total heat release were decreased by 15.2 % and 10.4 %, respectively. After various characterization analysis, this was mainly due to the generation of heat-stable structure containing phosphorus and oxygen during the burning process. Simultaneously, the toughness of PO-CarCO 2 -HMDA and PP-CarCO 2 -HMDA increased by 261.0 % and 105.1 %. In addition, the synthetic NIPU as an adhesive in different materials was also explored, and the adhesion strength can reach 2.47 MPa. This study provided a new idea for preparing bio-based NIPU which was more widely used. [ABSTRACT FROM AUTHOR]

[Display omitted] As an antioxidant, hindered phenol scavenges free radicals. Due to the oxidative degradation of black phosphorus (BP) in the presence of water and oxygen, free radical quenching of hindered phenol antioxidants can solve this issue and improve the environmental stability and flame retardant efficiency of BP. Herein, hydroxyl-modified BP (BP-OH) with active groups on the surface was obtained by hydroxylation, and then the hindered phenol antioxidant was grafted onto the surface of BP-OH through an isophorone diisocyanate bridging covalent reaction to obtain hindered phenol-modified BP (BP-HPL). The fire hazard of thermoplastic polyurethane (TPU) can be significantly reduced by introducing BP-HPL into TPU. Adding 2 wt% BP-HPL can reduce the heat release rate and total heat release values of TPU by 49.9% and 49.0%, respectively. In addition, the reductions in smoke volume and carbon monoxide production were also significant. Compared with BP-OH, the environmental stability of BP-HPL is significantly improved. This work provides a reference for the application of BP in the field of fire safety and simultaneously achieves the improvement of the environmental stability and flame retardant performance of BP. [ABSTRACT FROM AUTHOR]

[Display omitted] • Three kinds of flame retardant with different phosphorus content were synthesized. • MPBT exerted the best synergistic flame retardant effect. • The dual-phase flame retardant mechanism was analyzed in detail. • Tensile strength of flexible polyurethane foam was improved to a large extent. Herein, three different phosphorus-containing compounds (methyl phosphoryl dichloride, phenyl phosphoryl dichloride and phenyl dichlorophosphate) were reacted with 2-aminobenzothiazole respectively, and a series of synergistic flame retardants with phosphorus, nitrogen and sulfur elements were synthesized, named MPBT, PPBT and POBT respectively. Then, they were added to prepare flame-retardant flexible polyurethane foam (FPUF). Through the analysis of thermal stability, pyrolysis, heat release and smoke release behavior, the influence of different phosphorus-containing structures on the flame-retardant performance of FPUF was studied, and their flame-retardant mechanism was explored in detail. Among them, MPBT had the highest flame retardant efficiency with the same addition amount (10 wt%). The limiting oxygen index (LOI) value of PU/10.0% MPBT reached 22.5 %, and it successfully passed the vertical burning test. Subsequently, the addition amount of MPBT was increased and the best comprehensive performance of flame-retardant FPUF was explored. The results showed that the LOI value of PU/15.0% MPBT was increased to 23.5%. As for PU/15.0% MPBT, the peak heat release rate (PHRR) was 453 KW/m2, which was reduced by 46.64 %; and the flame retardancy index (FRI) value was also increased to 6.88. At the same time, the mechanical properties of flame-retardant FPUF were studied. The tensile strength of PU/15.0% MPBT reached 170 KPa, and the permanent deformation of FPUF/10% MPBT was only 4 %, showing its excellent resilience. The above results show that this phosphorus-containing element hybrid synergistic flame retardant (MPBT) has a very good application prospect in the field of flame-retardant polymer materials. [ABSTRACT FROM AUTHOR]

A SiO 2 based polymeric composite coating is developed via a facile strategy to get fire resistance for wooden materials. The composite coatings exhibit strong interfacial adhesion to versatile flammable substrates. The coating-treated wood features well flame resistance, a high LOI of 48.0%, a desired V-0 rating during vertical burning, low heat release rate and long ignition time. [Display omitted] Fire resistant coatings have been proven as an efficient way to improve fire safety in three aspects: reducing the Heat Release Rate (HRR), delaying the ignition time and preventing heat transfer. Herein, a SiO 2 based polymeric composite coating with a lower thermal conductivity and brilliant fire resistance was developed. Isocyanate and sodium silicate could form the final Si-O-Si network structure by polymerization. Compared to the wood without coating, the coated wood shows a significantly increase in limit oxygen index (LOI), has reached 48.0 vol% in the test. As for the cone calorimetry test, coated wood shows a 55.3% decrease in the first peak Heat Release Rate (pHRR) and the Total Heat Release (THR) obtains fire-resistant standard. After exposed to butane flame for 30 mins, the coated wood could still maintain its structural integrity with only 180℃ on the non-exposed side. The commercial standard test of the coating was also investigated. To better understand what role does the polyurea play in the system, a theoretical calculation was done during the research to discuss the interaction between the silica and polyurea. As a fast brush-formed coating, it exhibits a great potential in the field of fire-resistant materials, and may broaden the application prospects of wood. [ABSTRACT FROM AUTHOR]

[Display omitted] A sandwich-like melamine/phytic acid/silicon nitride hybrid (SW-Si 3 N 4) sheets were prepared by supramolecular wrapping as the hybrid flame retardants for thermoplastic polyurethane (TPU). The introduction of Si 3 N 4 sheets as a template could not only induce the generation of two-dimensional phytic/melamine (PAMA) capping layers, but also produce the synergistic flame-retardant effect on TPU composites. Cone test showed that heat release rate (HRR), smoke production rate (SPR) and total smoke production (TSP) values of TPU were decreased obviously by adding SW-Si 3 N 4. TG-IR test indicated the dramatic inhibition of aromatic compound, hydrocarbons, CO and HCN release. Besides, the thermal conductivity of composites was obviously improved by adding SW-Si 3 N 4. This work may provide better reference for developing multi-functional TPU composites for diverse application. [ABSTRACT FROM AUTHOR]

[Display omitted] • FPUF with EMIshielding performance were prepared via electroless plating SNPs. • The EMI SE accomplished 62 dB when decorated for 1 h and reached 120 dB after 2 h. • The SSE/t was 2434.00 dB·cm2/g, far satisfying the commercial request. • The PU foam exhibited anti-dripping behavior and the HRR reduced 80.92%. • CO decreased by 75.01% and other typical toxic gases (HCN, etc.) were also reduced. Flexible polyurethane foam (FPUF) has been considered as an excellent material in many fields, such as furniture and electromagnetic interference (EMI) shielding products due to its lightweight and flexibility. However, there is a severe fire hazard problem for FPUF that makes it unsuitable to be used in practical. Herein, a facile method was to prepare anti-dripping FPUF via electroless plating at ambient temperature. The silver nanoparticles (SNPs) were in-situ grown on the surface along with the polydopamine (PDA) as an adhesive and template (SNP@PDA@FPUF). As a result, these FPUFs show outstanding fire safety and anti-dripping capacity, and the heat release rate reduced 80.92%. Furthermore, the amounts of carbon oxide (CO) and carbon dioxide (CO 2) decreased 75.01% and 22.4%, respectively. Above all, the EMI shielding effectiveness (SE) accomplished almost 120 dB as the increasing electroless time with a low density of 0.051 g/cm3. Furthermore, the specific EMI SE (SSE) and the absolute EMI SE (SSE/t) accomplished 2630.98 dB·cm3/g and 2434 dB·cm2/g, respectively, which was far beyond the commercial request. Therefore, this work may provide a facile way to prepare low density and EMI shielding products with high fire safety for next generation electronic products. [ABSTRACT FROM AUTHOR]

[Display omitted] Although more and more attention has been paid to electromagnetic interference (EMI) shielding fabric materials due to increasing electromagnetic waves pollution, little attention to their fire safety behavior and durability in practical use. Herein, durable EMI shielding ramie fabric with flame retardant and self-healing performance were fabricated by depositing ammonium polyphosphate (APP)/polyethyleneimine (PEI) layer, MXene sheets and polycaprolactone (PCL) layer. The resultant multifunctional fabric could self-extinguish and the peak heat release rate (pHRR) value reduced about 74.3% for the modified ramie fabric that contains about 12 wt% of PEI/APP bilayer compared with pure ramie fabric. Furthermore, the ramie fabric coated by a increasing amount of MXene sheets changed from insulating to conductive, thus gradually improving their EMI shielding performance, which exhibit a high electrical conductivity of 900.56 S/m with an outstanding SE value of 35 dB at a 1.2 mg/cm2 content in the X-band. Besides, When the multifunctional fabric was cut off under external force, it could achieve self-healing and the EMI shielding performance can recover to 34 dB due to the low melting point and good fluidity of PCL. Thus, this multifunctional fabric holds great promise for wearable intelligent cloth, EMI shielding and other fields. [ABSTRACT FROM AUTHOR]

The composites based on ethylene–vinylacetate copolymer (EVA) and β-FeOOH, MoO3, or Sb2O3were prepared through a melt blending process.Apart from MoO3, the nanoparticles homogeneously dispersein the EVA matrix. In thermogravimetric analysis (TGA), EVA/5%MoO3and EVA/5%Sb2O3exhibit an enhancedthermal behavior at initial temperatures. However, β-FeOOH onlycan improve the thermal behavior of EVA at high temperatures. Theglass transition temperature (Tg) andthe storage modulus are all raised with the addition of β-FeOOH,MoO3, or Sb2O3. According to a conecalorimeter (CONE), the addition of these oxides brings an efficientreduction of the flammability parameters, such as peak heat releaserate (PHRR), total heat release (THR), peak smoke production rate(PSPR), total smoke production (TSP), peak carbon monoxide productionrate (PCOR), and so on. Laser Raman spectroscopy (LRS) and thermogravimetricanalysis-Fourier transform infrared spectrometry (TGA-FTIR) revealthe cause of the retarding combustion and smoke suppression of β-FeOOH,MoO3, or Sb2O3in EVA matrix. [ABSTRACT FROM AUTHOR]

A carbohydrate compound originated from plant species, namely oxidized sucrose (OS) was used as a cross-linking agent to stabilize the layer by layer (LbL) deposited flame retardant coatings developed onto the polyamide 66 textile surfaces. Here, the coating was constructed using some polyelectrolytes like chitosan (CS), sodium alginate (SA), phytic acid (PA) and montmorillonite (MMT) derived from green and mineral sources in a LbL assembly and subsequently, this coating was further treated with a polysaccharide binder like starch and a cross-linking agent like OS. In line, another bio-derived cross-linker, namely citric acid (CA) was used instead of OS and compared herewith. Obtained results showed that OS revealed superior coating stability over CA and in line, OS treated PA66 textiles exhibited better flame retardancy compared to the CA treated one. For example, OS treated fabrics attained a maximum limiting oxygen index (LOI) value by 23.5% along with a significant reduction in the peak heat release rate (pHRR) and total heat release rate (THR) by 36% and 15%, respectively. Meanwhile, OS could improve the stability of such coatings and offer extended durability in flame retardant performance. Thus, it was revealed that oxidized sucrose exhibited its potential to be considered as an effective green flame retardant alongside its cross-linking ability. [Display omitted] • O-Sucrose (OS) and citric acid (CA) were used to stabilize the LbL coating. • O-Sucrose provided better coating stability and flame retardancy than citric acid. • Green polyelectrolytes like chitosan and sodium alginate were used in LbL assembly. • The pairing of phytic acid with OS handed a substantial reduction in pHRR by 36%. • O-Sucrose treated PA66 could retain UL-94V1 rating even after 10 laundering cycles. [ABSTRACT FROM AUTHOR]

The demand for "green" materials increases due to concerns about the effects of flame-retardant textiles. Using natural plant-base compounds such as phytic acid (PA) and the most abundant green amino polysaccharide chitosan (CS) as effective and durable flame retardants for textiles is essential for creating sustainable and ecological textile products. This study aims to develop a novel, eco-friendly, phosphorus- and nitrogen-containing flame retardant known as ammonium phytate (AP), intending to improve the flame retardant properties of polyamide 6.6 (PA6.6) textiles. UV-induced grafting with 2-acrylamide-2-methylpropane sulfonic acid (AMPS) increases the surface functional groups of PA6.6 fabrics. Later, the surface-modified fabrics were coated with phosphorus-containing heteroatom-based components, namely, sulfur, nitrogen, silicon, and boron, onto a single flame retardant system via layer-by-layer (LBL) deposition of positively charged chitosan/boron drop (3-aminopropyl) triethoxysilane/silicon dioxide (CS/BAPTES/SiO 2) sole solution and negatively charged AP solution to enhance superior hydrophilic and durable flame retardant performance. According to the data, a weight pick-up of 56.5% is attributable to only 4 BLs. However, all the flame-retardant-coated fabrics can completely stop the melting-dripping tendency and achieve B-3 to B-2 ratings after the UL-94 vertical burning test. In addition, the LOI values of treated fabrics increase from 18.5% to 23.5% compared to a pure sample. The AMPS grafted with a 4BL-deposited fabric sample exhibits a maximum decrease in peak heat release rate (PHRR) of more than 54%. Moreover, the thermogravimetric analysis (TGA) test reveals a significant increase in thermal stability and char yield. Additionally, the as-prepared phosphorus-containing heteroatom-based coatings impart a water contact angle value of approximately 0⁰ within 2 s, demonstrating that the treated fabrics exhibit superior hydrophilic performance. Moreover, using AMPS-grafted and only 2-BL-deposited treatments improves coating stability in washing and imparts durable flame retardancy that can resist up to 20 washing cycles. It is proposed that the sustainable phosphorus-containing heteroatom-based coating may be a potentially effective replacement for existing durable flame retardants routinely used in textile finishing operations. [Display omitted] • UV-induced grafting of AMPS onto the PA6.6 fabric surfaces was done. • A P-containing heteroatom-based coating was applied successfully. • A maximum reduction in PHRR of over 54% was realized in only 4BL-deposited fabric samples. • An improvement in the superior hydrophilic fabric surfaces was attained. • Only 2 BLs of finishing treatment could stop the melt-dripping tendency even after 20 washing cycles. [ABSTRACT FROM AUTHOR]

• The smart fabric cotaing was prepared using a one-step process. • A solid, fire-resistant gel serves as the host skeleton. • A solid–liquid switchable phase change functional guest. • The fabric effectively responds to changes in ambient temperature. The stability of personal thermal management are increasingly indispensable in modern society due to the growing demand for energy savings and environmental protection. Herein, inspired by solid–liquid host–guest materials, we propose a coating preparation strategy that uses a solid flame-retardant gel as the host skeleton filled by a solid–liquid switchable phase change flame-retardant functional guest, thus fabricating smart polyester fabrics for personal temperature management in one step. Both attenuated total reflectance (ATR) and scanning electron microscopy (SEM) are used to confirm the host–guest structure coating on the surface of polyester fabric. Results from simulated cold and heating environments show that the coated polyester fabric has a desirable personal temperature regulation ability. The skin wrapped by the coated polyester fabric presents a higher temperature compared with bare polyester fabric, in simulated cold conditions. Meanwhile, in heating conditions, the internal temperature of the coated polyester fabric is 5.2 oC lower than that of the bare polyester fabric. Furthermore, the coated polyester fabric exhibits excellent flame retardancy in the combustion test, with a horizontal burning rate of 85.7 mm/min and a peak of heat release rate (PHRR) reduction of 52.8 %, attributed to higher graphitization degree and suppressed pyrolysis products. For promoting the practical application, the water vapor transmission, washing resistance, and mechanical performance are also deeply studied. Hence, a phase-change flame-retardant polyester fabric constructed with a host–guest structure provides huge application potentials in various personal temperature management fields, such as snow rescue, field camping, and adventure activities. [ABSTRACT FROM AUTHOR]

• A simple sol-gel method is employed to modify the surface of ZrP nanosheets. • EP/IFR/OZrP composite successfully pass UL94 V0 rating and obtain LOI of 44. • The impact strength of EP/IFR/OZrP composite is effectively improved. Even though the incorporation of zirconium phosphate (ZrP) nanosheets can enhance fire safety of epoxy (EP) resin, the sole addition of ZrP nanosheets cannot make EP resin pass the UL94 V0 rating and obtain high limit oxygen index (LOI). Meanwhile, traditional intumescent flame retardants (IFR) also deteriorate the mechanical properties of EP/ZrP composites. Herein, for optimizing fire safety and mechanical property, organically modified ZrP (OZrP) nanosheets are prepared based on simple sol-gel chemistry and further combined with IFR to enhance the overall performance of EP composite. Compared to LOI values of pure EP (25) and EP/IFR composite (38), incorporating 2.0 wt% OZrP nanosheets further increase LOI to 44. Meanwhile, EP/IFR/2.0 wt% OZrP composite successfully pass the UL94 V0 rating at the thickness of 0.8, 1.6, and 3.2 mm. As expected, the deterioration of mechanical performance of epoxy resin caused by the addition of IFR is obviously suppressed by introducing OZrP nanosheets, confirmed by impact strength of up to 12.7 kJ/m2 of EP/IFR/3.0 wt% OZrP composite. In the cone calorimeter test, the combination of 2.0 wt% OZrP and 20.0 wt% IFR significantly decreases the peak value of heat release rate and total heat release of EP resin by 83.9 % and 59.7 %. According to the microstructure and chemical composition of char residue, an intumescent and graphitized char formation mechanism is raised for the significantly enhanced fire safety in EP/OZrP/IFR composites. The optimization effect of OZrP nanosheets in the fire safety and mechanical property of epoxy/intumescent flame retardant composites further promote the practical application of epoxy resin. [Display omitted] [ABSTRACT FROM AUTHOR]